Packaging automation involves the utilization of automated machinery, equipment, and systems to enhance and optimize the packaging process within manufacturing and distribution settings. This encompasses the deployment of robotics, conveyors, sensors, and control systems to automate a range of packaging tasks, including filling, sealing, labeling, wrapping, and palletizing.
The primary offerings within packaging automation are categorized as solutions and services. Packaging automation solutions encompass comprehensive packages or systems provided by companies to automate various facets of the packaging process, incorporating equipment, software, and integration services. These automation types are further classified into robotic pick-and-place automation, secondary packaging automation, and tertiary and palletizing automation. These solutions find application across industry verticals such as healthcare and pharmaceuticals, e-commerce and logistics, food and beverage, automotive, chemical and refinery, aerospace and defense, among others.
Note that the outlook for this market is being affected by rapid changes in trade relations and tariffs globally. The report will be updated prior to delivery to reflect the latest status, including revised forecasts and quantified impact analysis. The report's Recommendations and Conclusions sections will be updated to give strategies for entities dealing with the fast-moving international environment.
The rapid escalation of U.S. tariffs and rising trade tensions in spring 2025 are having a substantial impact on the machinery sector, driving up the costs of essential components such as steel, hydraulic systems, and precision bearings many of which are sourced from regions affected by the tariffs. Manufacturers of construction, agricultural, and industrial machinery are now facing tighter profit margins, as existing long-term contracts limit their ability to raise prices immediately. This climate of uncertainty has also led to postponed investments in automation and smart machinery, slowing potential productivity improvements. In response, companies are focusing on developing local suppliers, redesigning products to incorporate alternative materials, and adopting predictive maintenance strategies to extend equipment life and reduce the need for costly replacements.
The packaging automation market research report is one of a series of new reports from The Business Research Company that provides packaging automation market statistics, including packaging automation industry global market size, regional shares, competitors with a packaging automation market share, detailed packaging automation market segments, market trends and opportunities, and any further data you may need to thrive in the packaging automation industry. This packaging automation market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.
The packaging automation market size has grown strongly in recent years. It will grow from $78.49 billion in 2024 to $85.41 billion in 2025 at a compound annual growth rate (CAGR) of 8.8%. The growth in the historic period can be attributed to demand for packaging automation, an increasing number of automations for secondary packaging, the need for automated packaging machines, and the and the increasing adoption of automation solutions.
The packaging automation market size is expected to see strong growth in the next few years. It will grow to $120.43 billion in 2029 at a compound annual growth rate (CAGR) of 9.0%. The growth in the forecast period can be attributed to a rise in demand for improving productivity, industrialization, and manufacturing processes; rising demand in the food and beverage, pharmaceuticals, and cosmetics industries; growing awareness regarding supply chain integration; and a rising e-commerce industry. Major trends in the forecast period include innovation in packaging automation, technological advancements, customized packaging, demand for technological innovation, and the and the surge of robotics technologies.
The forecast of 9.0% growth over the next five years reflects a modest reduction of 1.2% from the previous estimate for this market. This reduction is primarily due to the impact of tariffs between the US and other countries. This is likely to directly affect the US through supply chain disruptions for critical components like robotic end effectors and vision inspection systems, sourced from key regions such as Germany, Japan, and Switzerland, which could lead to slower production lines. The effect will also be felt more widely due to reciprocal tariffs and the negative effect on the global economy and trade due to increased trade tensions and restrictions.
The packaging automation market is poised to experience significant growth fueled by the expanding e-commerce sector. E-commerce, or online commerce, involves the buying and selling of goods and services via the internet. Its popularity stems from the convenience, accessibility, and wide product range it offers consumers, allowing them to shop from anywhere at any time. Within e-commerce, packaging automation plays a crucial role in streamlining order fulfillment processes, cutting costs, improving efficiency, and ensuring consistent packaging quality across a large volume of orders. For instance, according to the 2023 data released by the United States Census Bureau, a US-based government agency, e-commerce sales increased by 7.6 % between the third quarter of 2022 and the third quarter of 2023 in the USA. Therefore, the increased demand for rising e-commerce industry is driving the growth of the packaging automation market.
Key players in the packaging automation market are concentrating on automated packaging technologies tailored for liquid products, such as vertical form-fill-seal systems, to meet the rising need for efficient liquid packaging solutions across various industries. Automated vertical form-fill-seal systems streamline the packaging process by forming, filling, and sealing products within a single integrated workflow, thereby optimizing production and ensuring consistent product quality. For instance, in November 2023, Sealed Air Corporation, a US-based packaging company, introduced the CRYOVAC Brand 308A CE Vertical Form-Fill-Seal System, a new automated packaging solution for liquids. This system is capable of handling packages weighing up to 2 kg in either one or two phases, featuring a vertical filling approach. The resulting pouches offer enhanced product protection and quality due to their minimal headspace, while also being convenient to store, open, and dispose of. Additionally, these pouches offer cost-efficiency, lightweight design, damage resistance, and preservation of flavor and freshness.
In January 2023, Massman Companies, a US-based packaging machinery firm, completed the acquisition of Ultra Packaging Inc. for an undisclosed sum. This acquisition enables Massman to expand its portfolio of automated packaging solutions, ranging from cartons and bottles to pallets, simplifying the process for customers in terms of design, equipment layout, purchase, service, and warranty. Ultra Packaging Inc. specializes in high-speed, continuous-motion automated cartoning machines catering to the food, personal care, pharmaceutical, and cosmetic industries.
Major companies operating in the packaging automation market are Siemens AG, Mitsubishi Electric Corporation, Schneider Electric SE, Honeywell International Inc., Jabil Inc., ABB Ltd., Toshiba Corporation, Emerson Electric Co., Rockwell Automation Inc., Bosch Rexroth AG, Omron Corporation, Krones AG, Daifuku Co. Ltd., Dematic Corporation, KUKA AG, YASKAWA Electric Corporation, ATS Corporation, BEUMER Group GmbH & Co. KG, ProMach Inc., Kollmorgen Corporation, ACTEGA GmbH, Essel Propack Ltd., CFT S.p.A, JLS Automation LLP, Automated Packaging Systems Inc
North America was the largest region in the packaging automation market in 2024. Asia-Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in the packaging automation market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.
The countries covered in the packaging automation market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.
The packaging automation market consists of revenues earned by entities by providing software solutions, integration, and customization services. The market value includes the value of related goods sold by the service provider or included within the service offering. The packaging automation market also includes sales of inspection systems, filling machines, conveyors and transport systems. Values in this market are 'factory gate' values, that is the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.
The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD, unless otherwise specified).
The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.
Packaging Automation Global Market Report 2025 from The Business Research Company provides strategists, marketers and senior management with the critical information they need to assess the market.
This report focuses on packaging automation market which is experiencing strong growth. The report gives a guide to the trends which will be shaping the market over the next ten years and beyond.
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Where is the largest and fastest growing market for packaging automation ? How does the market relate to the overall economy, demography and other similar markets? What forces will shape the market going forward, including technological disruption, regulatory shifts, and changing consumer preferences? The packaging automation market global report from the Business Research Company answers all these questions and many more.
The report covers market characteristics, size and growth, segmentation, regional and country breakdowns, competitive landscape, market shares, trends and strategies for this market. It traces the market's historic and forecast market growth by geography.
The market characteristics section of the report defines and explains the market.
The market size section gives the market size ($b) covering both the historic growth of the market, and forecasting its development.
The forecasts are made after considering the major factors currently impacting the market. These include:
The forecasts are made after considering the major factors currently impacting the market. These include the technological advancements such as AI and automation, Russia-Ukraine war, trade tariffs (government-imposed import/export duties), elevated inflation and interest rates.
Market segmentations break down the market into sub markets.
The regional and country breakdowns section gives an analysis of the market in each geography and the size of the market by geography and compares their historic and forecast growth.
The competitive landscape chapter gives a description of the competitive nature of the market, market shares, and a description of the leading companies. Key financial deals which have shaped the market in recent years are identified.
The trends and strategies section analyses the shape of the market as it emerges from the crisis and suggests how companies can grow as the market recovers.
Scope
Markets Covered:1) By Offering: Solution; Services
2) By Automation Type: Robotic Pick And Place Automation; Secondary Packaging Automation; Tertiary And Palletizing Automation
3) By Industry Vertical: Healthcare And Pharmaceuticals; E-Commerce And Logistics; Food And Beverage; Automotive; Chemical And Refinery; Aerospace And Defense; Other Industry Verticals
Regions: Asia-Pacific; Western Europe; Eastern Europe; North America; South America; Middle East; Africa
Time Series: Five years historic and ten years forecast.
Data: Ratios of market size and growth to related markets, GDP proportions, expenditure per capita,
Data Segmentations: country and regional historic and forecast data, market share of competitors, market segments.
Sourcing and Referencing: Data and analysis throughout the report is sourced using end notes.
Delivery Format: PDF, Word and Excel Data Dashboard.
Table of Contents
1. Executive Summary
2. Packaging Automation Market Characteristics
3. Packaging Automation Market Trends And Strategies
4. Packaging Automation Market - Macro Economic Scenario Including The Impact Of Interest Rates, Inflation, Geopolitics, Trade Wars and Tariffs, And Covid And Recovery On The Market
4.1. Supply Chain Impact from Tariff War & Trade Protectionism
5. Global Packaging Automation Growth Analysis And Strategic Analysis Framework
5.1. Global Packaging Automation PESTEL Analysis (Political, Social, Technological, Environmental and Legal Factors, Drivers and Restraints)
5.2. Analysis Of End Use Industries
5.3. Global Packaging Automation Market Growth Rate Analysis
5.4. Global Packaging Automation Historic Market Size and Growth, 2019 - 2024, Value ($ Billion)
5.5. Global Packaging Automation Forecast Market Size and Growth, 2024 - 2029, 2034F, Value ($ Billion)
5.6. Global Packaging Automation Total Addressable Market (TAM)
6. Packaging Automation Market Segmentation
6.1. Global Packaging Automation Market, Segmentation By Offering, Historic and Forecast, 2019-2024, 2024-2029F, 2034F, $ Billion
Solution
Services
6.2. Global Packaging Automation Market, Segmentation By Automation Type, Historic and Forecast, 2019-2024, 2024-2029F, 2034F, $ Billion
Robotic Pick And Place Automation
Secondary Packaging Automation
Tertiary And Palletizing Automation
6.3. Global Packaging Automation Market, Segmentation By Industry Vertical, Historic and Forecast, 2019-2024, 2024-2029F, 2034F, $ Billion
Healthcare And Pharmaceuticals
E-Commerce And Logistics
Food And Beverage
Automotive
Chemical And Refinery
Aerospace And Defense
Other Industry Verticals
6.4. Global Packaging Automation Market, Sub-Segmentation Of Solution, By Type, Historic and Forecast, 2019-2024, 2024-2029F, 2034F, $ Billion
Automated Packaging Systems
Robotic Packaging Solutions
Conveyor Systems
Labeling and Coding Systems
End-Of-Line Packaging Equipment
Packaging Software Solutions
6.5. Global Packaging Automation Market, Sub-Segmentation Of Services, By Type, Historic and Forecast, 2019-2024, 2024-2029F, 2034F, $ Billion
Consulting Services
System Integration Services
Maintenance And Support Services
Training Services
Customization And Upgrades
7. Packaging Automation Market Regional And Country Analysis
7.1. Global Packaging Automation Market, Split By Region, Historic and Forecast, 2019-2024, 2024-2029F, 2034F, $ Billion
7.2. Global Packaging Automation Market, Split By Country, Historic and Forecast, 2019-2024, 2024-2029F, 2034F, $ Billion