세계의 기계 상태 모니터링 시장 : 모니터링 기술, 제공 제품, 배포 모드, 유형, 산업, 지역별 예측(-2029년)
Machine Condition Monitoring Market by Technique, Offering, Region - Global Forecast to 2029
상품코드:1408625
리서치사:MarketsandMarkets
발행일:2024년 01월
페이지 정보:영문 270 Pages
라이선스 & 가격 (부가세 별도)
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한글목차
조사 범위
조사 대상년도
2020년-2029년
기준년도
2023년
예측 기간
2024년-2029년
검토 단위
금액(10억 달러)
부문별
모니터링 기술별, 제공 제품별, 배포 모드별, 유형별, 산업별, 지역별
대상 지역
아태지역, 북미, 유럽, 기타
세계 기계 상태 모니터링 시장 규모는 2024년 31억 달러에서 2029년 47억 달러에 달하고, 2024년부터 2029년까지 8.3%의 연평균 복합 성장률(CAGR)을 나타낼 것으로 예상됩니다.
상태 모니터링은 기계의 실시간 상태를 모니터링하는 데 중점을 두지만, 예지보전은 고장이 발생하기 전에 고장을 감지하고 수리하는 데 중점을 둔다. 예지보전은 이 방법의 장점으로 인해 전 세계 제조 기업에서 널리 보급되고 있습니다. 예를 들어, 공장 기계가 수리 서비스가 필요한 경우에만 유지 보수를 수행하여 임박한 고장을 방지합니다. 따라서 필요한 비용 효율적인 가동 중지 시간을 편리하게 예약할 수 있습니다.
모터 전류 분석 모니터링 기술은 전류 성분을 포함한 전기 신호를 감지합니다. 이러한 성분은 에어 갭 편심, 로터 바 파손, 저전압 고정자 권선 단락 등의 고장으로 인해 발생하는 독특한 회전 플럭스 성분의 제품 별 구성 요소입니다. 모터 전류 분석은 이러한 고장을 조기에 감지하여 기계의 완전한 고장을 방지할 수 있습니다. 모터 전류 분석은 전류 신호를 처리하여 주파수 스펙트럼을 구합니다. 이 데이터를 분석하고 기계 고장을 진단하기 위해 FFT, 단시간 푸리에 변환(STFT), 가볼 변환, 파장 변환 등 다양한 첨단 기술이 사용됩니다.
온라인 기계 상태 모니터링 시스템은 터빈, 송풍기, 중요한 펌프, 압축기 등 다양한 산업 플랜트의 안전, 환경 및 생산에 직접적인 영향을 미치는 중요한 장비의 상태를 모니터링하기 위해 도입됩니다. 온라인 상태 모니터링 시스템에는 산업 플랜트의 모니터, 분석기, 중앙 서버와 같은 중요한 기계에 영구적으로 설치된 일련의 센서가 포함되어 있으며, 그 성능을 지속적으로 추적합니다. 이러한 시스템은 무선 또는 유선 네트워크를 통해 플랜트 운영자에게 데이터를 전송합니다.
현대 발전소는 비교적 복잡하고 정교한 기계 및 제어 시스템을 갖추고 있으며, 이러한 발전소의 복잡성으로 인해 발전소 내 모든 장비의 상태를 모니터링하고 고장으로 이어지기 전에 잠재적인 문제를 식별하는 것이 더 어려워졌습니다. 기계 상태 모니터링 시스템은 중요한 장비의 상태에 대한 실시간 데이터를 제공하고 예기치 않은 다운타임을 방지하고 전체 플랜트의 신뢰성을 향상시키는 데 도움을 줄 수 있습니다. 또한, 발전 사업자는 발전소의 안정적이고 효율적인 운영에 대한 압박이 증가하고 있습니다. 기계 상태 모니터링 시스템은 잠재적인 문제를 조기에 경고하고 적시에 유지 보수 및 수리를 가능하게함으로써 이러한 목표를 달성하는 데 도움이 될 수 있습니다. 이를 통해 강제 정지를 방지하고 유지 보수 비용을 줄일 수 있습니다.
이 보고서는 세계의 기계 상태 모니터링(Machine Condition Monitoring) 시장을 조사했으며, 모니터링 기술별/제품별/배포 모드별/유형별/산업별/지역별 동향, 시장 진출기업 프로파일 등을 정리한 보고서입니다.
목차
제1장 서론
제2장 조사 방법
제3장 주요 요약
제4장 프리미엄 인사이트
제5장 시장 개요
서론
시장 역학
밸류체인 분석
생태계 분석
가격 분석
고객의 비즈니스에 영향을 미치는 동향/혼란
기술 분석
Porter의 Five Forces 분석
주요 이해관계자와 구입 기준
사례 연구 분석
무역 분석
특허 분석
2024-2025년 주요 컨퍼런스 및 이벤트
관세, 규제 상황, 기준
제6장 기계 상태 모니터링 시스템의 응용
서론
펌프
칠러
모터
베어링
기타
제7장 기계 상태 모니터링 장비 시장에서 사용되는 조달 모델
서론
OEM
이용자
제8장 기계 상태 모니터링 시장, 감시 기술별
서론
진동 모니터링
서모그래피
오일 분석
부식 모니터링
초음파 방사
모터 전류 분석
제9장 기계 상태 모니터링 시장, 제공 제품별
서론
하드웨어
소프트웨어
서비스
제10장 기계 상태 모니터링 시장, 전개 모드별
서론
온프레미스
클라우드
제11장 기계 상태 모니터링 시장, 유형별
서론
온라인
제12장 기계 상태 모니터링 시장, 업계별
서론
석유 및 가스
발전
금속 및 광업
화학제품
자동차
항공우주
식품 및 음료
선박
기타
제13장 기계 상태 모니터링 시장, 지역별
서론
북미
유럽
아시아태평양
기타 지역
제14장 경쟁 구도
서론
주요 시장 진출기업이 채택한 전략
기계 상태 모니터링 시장 주요 기업의 매출 분석
시장 점유율 분석, 2023년
주요 기업 평가 매트릭스, 2023년
스타트업/중소기업 평가 매트릭스, 2023년
경쟁 시나리오와 동향
제15장 기업 개요
주요 시장 진출기업
BAKER HUGHES COMPANY
EMERSON ELECTRIC CO.
AMPHENOL CORPORATION
HONEYWELL INTERNATIONAL INC.
SKF
ANALOG DEVICES, INC.
GENERAL ELECTRIC
PARKER HANNIFIN CORP
ROCKWELL AUTOMATION
SCHAEFFLER AG
SIEMENS
TELEDYNE TECHNOLOGIES INCORPORATED
기타 기업
3D SIGNALS
BANNER ENGINEERING CORP.
CRYSTAL INSTRUMENTS
ECOLIBRIUM
FLUKE CORPORATION
IFM ELECTRONIC GMBH
LOGILUBE, LLC
MACHINE SAVER
PETASENSE INC.
남미(SAM)OTICS
SPM INSTRUMENT AB
SYMPHONYAI
UPTIMEWORKS
제16장 인접 시장 및 관련 시장
제17장 부록
LSH
영문 목차
영문목차
Report Description
Scope of the Report
Years Considered for the Study
2020-2029
Base Year
2023
Forecast Period
2024-2029
Units Considered
Value (USD Billion)
Segments
By Technique, Offering and Region
Regions covered
Asia Pacific, North America, Europe, and Rest of the World
The global machine condition monitoring market size is expected to grow from USD 3.1 billion in 2024 to USD 4.7 billion by 2029, at a CAGR of 8.3% from 2024 to 2029. Condition monitoring focuses on monitoring the real-time conditions of machines, while predictive maintenance focuses on detecting and repairing faults before a failure occurs. Predictive maintenance is becoming popular in manufacturing firms globally owing to the benefits of this technique. For example, maintenance is carried out only when plant machinery requires repair services to avoid impending failures. Thus, the necessary, cost-effective downtime can be scheduled according to convenience.
"Motor current analysis segment is projected to grow at significant CAGR during the forecast period."
The motor current analysis monitoring technique senses electrical signals that contain current components. These components are byproducts of unique rotating flux components caused by faults such as air gap eccentricity, broken rotor bars, and shorted turns in low-voltage stator windings. Motor current analysis enables the detection of such faults at an early stage, thereby avoiding the complete failure of machines. In the motor current analysis, current signals are processed to obtain the frequency spectrum, usually referred to as the current signature. To analyze this data and diagnose faults in machines, various advanced techniques are used, namely FFT, Short-time Fourier Transform (STFT), Gabor transform, and wavelength transform.
" Online machine condition monitoring segment is projected to grow at an impressive CAGR during the forecast period."
Online machine condition monitoring systems are deployed to monitor the health of critical equipment such as turbines, blowers, critical pumps, and compressors that directly impact the safety, environment, and production in different industrial plants. Online condition monitoring systems include a series of sensors permanently mounted on critical machines such as monitors, analyzers, and central servers of industrial plants to track their performance constantly. They transmit data to plant operators through either a wireless or a cabled network.
"Power generation industry is expected to hold largest market share during the forecast period."
The modern power plants are comparatively complex, with sophisticated machinery and control systems and owing to the complexity of these plants it become more challenging to monitor the health of every equipment in the plants and identify potential problems before they lead to failures. machine condition monitoring systems helps to provide real-time data on the condition of critical equipment, and also provide the support to prevent unexpected downtime and improve overall plant reliability. Moreover, power generation companies are under increasing pressure to operate their plants reliably and efficiently. Machine condition monitoring systems can help to achieve these goals by providing early warning of potential problems, allowing for timely maintenance and repairs. This can help to prevent forced outages and reduce maintenance costs.
"The market in Europe is expected to grow at a impressive CAGR during the forecast period."
Germany is one of the key economies in Europe. The country is specifically known for its strong automotive manufacturing sector. The Government of Germany has undertaken many initiatives to computerize its process industries to enhance resource efficiency and industrial output. The technological base for this project is cyber-physical systems, cloud computing, and the IoT. Its goal is to increase digitalization through smart factories and IoT. This will ultimately offer advanced solutions to carry out predictive maintenance and condition monitoring and prevent machine failures to increase operational efficiency. The increasing use of smart sensing technologies and Industry 4.0 has significantly improved the monitoring techniques in Germany. Industry 4.0 helps digitalize industrial processes and improve plant performance and efficiency.
Breakdown of the profiles of primary participants:
By Company Type: Tier 1 - 40%, Tier 2 - 35%, and Tier 3 - 25%
By Designation: C-level Executives - 45%, Directors - 30%, and Others - 25%
By Region: North America - 35%, Europe - 30%, Asia Pacific - 25%, and RoW - 10%
Major players profiled in this report are as follows: Emerson Electric Co. (US), Honeywell International Inc. (US), SKF (Sweden), Amphenol Corporation (US), PARKER HANNIFIN CORP (US), General Electric (US), Rockwell Automation (US), Schaeffler AG (Germany), Siemens (Germany), Teledyne Technologies Incorporated (US), Analog Devices, Inc. (US) and others.
Research Coverage
The machine condition monitoring market has been classified by applications, equipment procurement, deployment type, offering, monitoring process, monitoring technique, industry and region. The market by applications has been classified into pumps, chillers, motors, bearings, and other. The offering segment is divided into hardware, software, and services. The market has been divided into original equipment manufacturers and end-users by equipment procurement segment. The market by monitoring technique has been classified into vibration analysis, thermography, oil analysis, corrosion monitoring, ultrasound emission, and motor current analysis. The market by monitoring process has been classified into portable condition monitoring and online condition monitoring. Based on deployment type the market has been segmented into on-premises and cloud. Furthermore, the industry segment includes oil & gas, power generation, metals & mining, chemicals, automotive, aerospace, food & beverages, marine, and other Industries. The study also forecasts the market size in four key regions-North America, Europe, Asia Pacific, and RoW.
Key Benefits of Buying the Report:
The report provides insights on the following pointers:
Analysis of key drivers (Advent of secured cloud computing platform to fuel market growth, Rising inclination towards wireless communication technology, Growing adoption of predictive maintenance techniques to reduce sudden breakdowns of equipment, Rising number of smart factories worldwide), restraints (Reliability issues in prediction capabilities of machine condition monitoring systems, Lack of availability of technical expertise to carry out data analysis), opportunities (Integration of big data analytics and machine learning in machine condition monitoring, Emergence of IIoT to drive new growth opportunities), and challenges ( Unavailability of technical expertise at remote locations, High cost associated with integration of machine condition monitoring systems with other maintenance systems) influencing the growth of the machine condition monitoring market
Product Development/Innovation: Detailed insights on new products, technologies, research & development activities, funding activities, industry partnerships, and new product launches in the machine condition monitoring market
Market Development: Comprehensive information about lucrative markets - the report analyses the machine condition monitoring market across regions such as North America, Europe, Asia Pacific, and RoW.
Market Diversification: Exhaustive information about new products & technologies, untapped geographies, recent developments, and investments in the machine condition monitoring market
Competitive Assessment: In-depth assessment of market position, growth strategies, and product offerings of leading players like Emerson Electric Co. (US), Honeywell International Inc. (US), SKF (Sweden), Amphenol Corporation (US) and among others in the machine condition monitoring market
Strategies: The report also helps stakeholders understand the pulse of the machine condition monitoring market and provides information on key market drivers, restraints, challenges, and opportunities.
9.2.1.1 Rising use by automotive and oil & gas companies in process control and quality assurance applications to drive market
9.2.1.2 Accelerometers
9.2.1.3 Proximity probes
9.2.1.4 Tachometers
9.2.2 INFRARED SENSORS
9.2.2.1 Increasing deployment in thermography applications to spot unusual heat patterns to fuel segmental growth
9.2.2.2 Thermal infrared sensors
9.2.2.3 Quantum infrared sensors
9.2.3 SPECTROMETERS
9.2.3.1 Surging adoption to detect contamination, degradation, and cross-contamination in synthetic and petroleum-based lubricants and fluids to stimulate market growth
9.2.3.2 Infrared spectrometers
9.2.3.3 Ultraviolet spectrometers
9.2.3.4 Atomic spectrometers
9.2.3.5 Mass spectrometers
9.2.4 ULTRASOUND DETECTORS
9.2.4.1 Surging adoption of predictive maintenance and quality control measures by industrial players to boost demand
9.2.4.2 Sound pressure meters
9.2.4.3 Stethoscopes
9.2.4.4 Ultrasound leak detectors
9.2.5 SPECTRUM ANALYZERS
9.2.5.1 Significant focus on safe and efficient operation of industrial plants to drive market
9.2.5.2 Swept spectrum analyzers
9.2.5.3 Real-time spectrum analyzers
9.2.6 CORROSION PROBES
9.2.6.1 Pressing need to mitigate corrosion risks in petroleum and chemical processing plants to accelerate demand
9.2.7 OTHER HARDWARE PRODUCTS
9.3 SOFTWARE
9.3.1 INTEGRATION OF SOFTWARE INTO MACHINE CONDITION MONITORING SYSTEM TO SIMPLIFY DEFECT ANALYSIS PROCESS TO DRIVE MARKET
TABLE 67 LIST OF MACHINE CONDITION MONITORING SOFTWARE PROVIDERS AND THEIR HEADQUARTERS
*Business Overview, Products/Services/Solutions Offered, MnM View, Key Strengths and Right to Win, Strategic Choices Made, Weaknesses and Competitive Threats, Recent Developments might not be captured in case of unlisted companies.
15.2 OTHER COMPANIES
15.2.1 3D SIGNALS
15.2.2 BANNER ENGINEERING CORP.
15.2.3 CRYSTAL INSTRUMENTS
15.2.4 ECOLIBRIUM
15.2.5 FLUKE CORPORATION
15.2.6 IFM ELECTRONIC GMBH
15.2.7 LOGILUBE, LLC
15.2.8 MACHINE SAVER
15.2.9 PETASENSE INC.
15.2.10 SAMOTICS
15.2.11 SPM INSTRUMENT AB
15.2.12 SYMPHONYAI
15.2.13 UPTIMEWORKS
16 ADJACENT AND RELEVANT MARKETS
16.1 INTRODUCTION
16.2 TEST AND MEASUREMENT EQUIPMENT MARKET, BY REGION
16.2.1 INTRODUCTION
TABLE 200 TEST AND MEASUREMENT EQUIPMENT MARKET, BY REGION, 2019-2022 (USD MILLION)
TABLE 201 TEST AND MEASUREMENT EQUIPMENT MARKET, BY REGION, 2023-2028 (USD MILLION)
16.2.2 NORTH AMERICA
TABLE 202 NORTH AMERICA: TEST AND MEASUREMENT EQUIPMENT MARKET, BY COUNTRY, 2019-2022 (USD MILLION)
TABLE 203 NORTH AMERICA: TEST AND MEASUREMENT EQUIPMENT MARKET, BY COUNTRY, 2023-2028 (USD MILLION)
TABLE 204 NORTH AMERICA: TEST AND MEASUREMENT EQUIPMENT MARKET, BY TYPE, 2019-2022 (USD MILLION)
TABLE 205 NORTH AMERICA: TEST AND MEASUREMENT EQUIPMENT MARKET, BY TYPE, 2023-2028 (USD MILLION)
TABLE 206 NORTH AMERICA: TEST AND MEASUREMENT EQUIPMENT MARKET, BY PRODUCT TYPE, 2019-2022 (USD MILLION)
TABLE 207 NORTH AMERICA: TEST AND MEASUREMENT EQUIPMENT MARKET, BY PRODUCT TYPE, 2023-2028 (USD MILLION)
16.2.2.1 US
16.2.2.1.1 Increasing use of communication test and measurement equipment to supply high-quality voice, video, and data center services to drive market
16.2.2.2 Canada
16.2.2.2.1 Rising demand for broadband services and communication testing to fuel market growth
16.2.2.3 Mexico
16.2.2.3.1 Increasing demand for compact cars to support market growth