Spray Drying Equipment Market - Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented By Type, By Drying Stage, By Flow Type, By Application, By Region and Competition, 2020-2030F
Global Spray Drying Equipment Market was valued at USD 5.29 billion in 2024 and is expected to reach USD 7.51 billion in the forecast period with a CAGR of 5.97% through 2030. Spray drying equipment, a versatile technology utilized in numerous industries, plays a crucial role in the food and pharmaceutical sectors. It facilitates the transformation of liquids into powders through a meticulous process. This process involves the precise spraying of the liquid into a hot drying medium, commonly air, which prompts rapid evaporation and results in the formation of dry particles. The equipment's value lies in its exceptional efficiency, its ability to preserve the quality of heat-sensitive products, and its remarkable capability to produce particles with controlled size and moisture content. Its widespread application and reliability make it an indispensable tool in various manufacturing processes.
Market Overview
Forecast Period
2026-2030
Market Size 2024
USD 5.29 Billion
Market Size 2030
USD 7.51 Billion
CAGR 2025-2030
5.97%
Fastest Growing Segment
Rotary Atomizer
Largest Market
North America
Driving the growth of the spray drying equipment market is the rising demand for processed and convenience foods, particularly in emerging economies. The food industry leverages spray drying technology for producing ingredients like milk powder, coffee, egg powder, flavorings, and nutritional supplements. As consumer preferences shift toward long shelf-life products with consistent quality, manufacturers are increasingly adopting spray drying systems for their precision and scalability. Additionally, the equipment enables the encapsulation of sensitive compounds such as probiotics, flavors, and vitamins, enhancing product stability and delivery, which is vital for maintaining nutritional and sensory attributes in modern food formulations.
Moreover, the pharmaceutical sector is significantly contributing to the adoption of spray drying equipment due to its utility in enhancing the solubility and bioavailability of poorly soluble drugs. The ability to produce fine, uniform particles with desired morphology makes spray drying ideal for drug delivery applications, particularly in the development of inhalable medications and controlled-release formulations. The growing investment in drug R&D, coupled with advancements in spray drying technology such as closed-loop systems and advanced atomization methods is expanding its application in biologics, vaccines, and novel therapeutics. These innovations are driving efficiency, reducing material wastage, and supporting regulatory compliance in pharmaceutical manufacturing.
Key Market Drivers
Technological Advancements in Spray Drying Equipment
Recent technological advancements are playing a key role in accelerating global demand for spray drying equipment. Innovations such as high-speed rotary atomizers, fluidized bed dryers, and enhanced nozzle atomizers are significantly improving product uniformity, drying speed, and energy efficiency. These systems now offer better control over particle size, moisture content, and powder flowability. According to a 2023 industry report, over 60% of global food and dairy processing facilities have upgraded to automated or semi-automated spray drying systems demonstrating the growing preference for advanced machinery capable of meeting rising quality and efficiency standards.
Automation and precision control are further driving adoption across industries. The integration of smart sensors, PLCs (Programmable Logic Controllers), and IoT-based monitoring systems enables real-time adjustments and predictive maintenance, reducing operational downtime. Industry 4.0 continues to influence manufacturing practices, and a 2024 global manufacturing survey found that 47% of companies across food and pharma sectors plan to digitize their drying systems in the next two years. This push toward smart manufacturing enhances product traceability, boosts throughput, and aligns with modern quality assurance protocols, making advanced spray drying systems a vital component of contemporary production facilities.
Sustainability is also a major force behind the innovation in spray drying equipment. Manufacturers are increasingly designing systems with improved heat recovery, lower energy consumption, and minimal environmental impact. For example, energy-efficient spray dryers now consume up to 30% less energy than conventional models, contributing to reduced carbon emissions. As global industries face stricter environmental regulations, such technologies are becoming essential. These advancements are helping companies meet their sustainability targets while maintaining cost-effective and high-quality production.
Beyond food and pharmaceuticals, sectors such as chemicals, ceramics, and nutraceuticals are expanding their use of spray drying technology. In these applications, consistent particle formation, scalability, and the ability to handle heat-sensitive compounds are crucial. The growing trend of personalized medicine and high-value formulations further boosts the need for precision drying systems. As industries diversify and product complexity increases, technologically advanced spray dryers offer the flexibility and performance needed to meet evolving demands-positioning them as indispensable assets in modern manufacturing ecosystems.
Key Market Challenges
High Initial Investment & Maintenance Costs
High initial investment and maintenance costs are key factors expected to decrease the demand for Spray Drying Equipment on a global scale. Spray drying is a sophisticated process used across various industries, from food and pharmaceuticals to chemical sectors. Although the technique offers substantial benefits such as improved product quality and efficiency, the significant capital required for initial investment presents a substantial obstacle for many potential users. The high-end spray drying equipment involves advanced technologies, necessitating a hefty upfront cost that may be prohibitive for small and medium-sized enterprises. Furthermore, the expenses associated with the continual maintenance and potential replacement parts of these machines are substantial, adding to the overall operational costs. These factors, together with the economic uncertainty in many parts of the world, result in a reluctance among potential users to invest in spray drying equipment. This trend is expected to decrease the global demand for such equipment, especially in resource-constrained settings and developing markets.
Key Market Trends
Expansion of Dairy Sector in Developing Countries
The dairy sector in developing countries is rapidly expanding owing to growing consumer demand for dairy products, which in turn, is expected to significantly boost the global demand for spray drying equipment. Spray drying is a prominent method used in the dairy industry for the conversion of milk into dry powder form, ensuring longer shelf life and ease of transportation. This technology offers advantages such as moisture removal, thermal efficiency, and product quality preservation, which are essential for the dairy sector.
As developing countries continue to industrialize their dairy production to cater to the rising local and global demand, the need for efficient, scalable, and quality-preserving drying methods is paramount. Hence, the adoption of spray drying equipment is projected to surge. The burgeoning middle class in these countries, coupled with dietary shifts towards protein-rich foods, is further fueling the expansion of the dairy sector. Moreover, the push towards modernization of traditional farming practices and enhancement of dairy processing infrastructure is also propelling this trend. Therefore, the combination of these factors creates a substantial demand for spray drying equipment globally, strengthening its market growth. A testament to the interconnectedness of industries, the growth of one sector can indeed stimulate the evolution and expansion of another.
Key Market Players
GEA Group AG
Dedert Corporation
SPX Flow Technology Denmark A/S
Acmefil Engineering Systems Pvt. Ltd.
Buchi Labortechnik AG
European Spraydry Technologies Llp
Changzhou Lemar Drying Engineering Co. Ltd.
Shandong Shungeng Drying Equipment Co. Ltd.
C.E. Rogers Company
Saka Engineering Systems Private Ltd.
Report Scope:
In this report, the Global Spray Drying Equipment Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:
Spray Drying Equipment Market, By Type:
Nozzle Atomizer
Closed Loop
Rotary Atomizer
Fluidized
Centrifugal
Others
Spray Drying Equipment Market, By Drying Stage:
Single Stage
Multistage
Spray Drying Equipment Market, By Flow Type:
Counter-Current Flow Spray Dryers
Co-Current Flow Spray Dryers
Mixed Flow Spray Dryers
Spray Drying Equipment Market, By Application:
Pharmaceuticals
Food
Chemical Industry
Others
Spray Drying Equipment Market, By Region:
North America
United States
Canada
Mexico
Europe
France
United Kingdom
Italy
Germany
Spain
Asia-Pacific
China
India
Japan
Australia
South Korea
South America
Brazil
Argentina
Colombia
Middle East & Africa
South Africa
Saudi Arabia
UAE
Competitive Landscape
Company Profiles: Detailed analysis of the major companies present in the Global Spray Drying Equipment Market.
Available Customizations:
Global Spray Drying Equipment market report with the given market data, TechSci Research offers customizations according to a company's specific needs. The following customization options are available for the report:
Company Information
Detailed analysis and profiling of additional market players (up to five).
Table of Contents
1. Product Overview
1.1. Market Definition
1.2. Scope of the Market
1.2.1. Markets Covered
1.2.2. Years Considered for Study
1.2.3. Key Market Segmentations
2. Research Methodology
2.1. Objective of the Study
2.2. Baseline Methodology
2.3. Key Industry Partners
2.4. Major Association and Secondary Sources
2.5. Forecasting Methodology
2.6. Data Triangulation & Validations
2.7. Assumptions and Limitations
3. Executive Summary
3.1. Overview of the Market
3.2. Overview of Key Market Segmentations
3.3. Overview of Key Market Players
3.4. Overview of Key Regions/Countries
3.5. Overview of Market Drivers, Challenges, Trends
4. Voice of Customer
5. Global Spray Drying Equipment Market Outlook
5.1. Market Size & Forecast
5.1.1. By Value
5.2. Market Share & Forecast
5.2.1. By Type (Nozzle Atomizer, Closed Loop, Rotary Atomizer, Fluidized, Centrifugal and Others)
5.2.2. By Drying Stage (Single Stage and Multistage)
5.2.3. By Flow Type (Counter-Current Flow Spray Dryers, Co-Current Flow Spray Dryers and Mixed Flow Spray Dryers)
5.2.4. By Application (Pharmaceuticals, Food, Chemical Industry and Others)
5.2.5. By Region
5.2.6. By Company (2024)
5.3. Market Map
6. North America Spray Drying Equipment Market Outlook
6.1. Market Size & Forecast
6.1.1. By Value
6.2. Market Share & Forecast
6.2.1. By Type
6.2.2. By Drying Stage
6.2.3. By Flow Type
6.2.4. By Application
6.2.5. By Country
6.3. North America: Country Analysis
6.3.1. United States Spray Drying Equipment Market Outlook
6.3.1.1. Market Size & Forecast
6.3.1.1.1. By Value
6.3.1.2. Market Share & Forecast
6.3.1.2.1. By Type
6.3.1.2.2. By Drying Stage
6.3.1.2.3. By Flow Type
6.3.1.2.4. By Application
6.3.2. Canada Spray Drying Equipment Market Outlook
6.3.2.1. Market Size & Forecast
6.3.2.1.1. By Value
6.3.2.2. Market Share & Forecast
6.3.2.2.1. By Type
6.3.2.2.2. By Drying Stage
6.3.2.2.3. By Flow Type
6.3.2.2.4. By Application
6.3.3. Mexico Spray Drying Equipment Market Outlook
6.3.3.1. Market Size & Forecast
6.3.3.1.1. By Value
6.3.3.2. Market Share & Forecast
6.3.3.2.1. By Type
6.3.3.2.2. By Drying Stage
6.3.3.2.3. By Flow Type
6.3.3.2.4. By Application
7. Europe Spray Drying Equipment Market Outlook
7.1. Market Size & Forecast
7.1.1. By Value
7.2. Market Share & Forecast
7.2.1. By Type
7.2.2. By Drying Stage
7.2.3. By Flow Type
7.2.4. By Application
7.2.5. By Country
7.3. Europe: Country Analysis
7.3.1. Germany Spray Drying Equipment Market Outlook
7.3.1.1. Market Size & Forecast
7.3.1.1.1. By Value
7.3.1.2. Market Share & Forecast
7.3.1.2.1. By Type
7.3.1.2.2. By Drying Stage
7.3.1.2.3. By Flow Type
7.3.1.2.4. By Application
7.3.2. United Kingdom Spray Drying Equipment Market Outlook
7.3.2.1. Market Size & Forecast
7.3.2.1.1. By Value
7.3.2.2. Market Share & Forecast
7.3.2.2.1. By Type
7.3.2.2.2. By Drying Stage
7.3.2.2.3. By Flow Type
7.3.2.2.4. By Application
7.3.3. Italy Spray Drying Equipment Market Outlook
7.3.3.1. Market Size & Forecast
7.3.3.1.1. By Value
7.3.3.2. Market Share & Forecast
7.3.3.2.1. By Type
7.3.3.2.2. By Drying Stage
7.3.3.2.3. By Flow Type
7.3.3.2.4. By Application
7.3.4. France Spray Drying Equipment Market Outlook
7.3.4.1. Market Size & Forecast
7.3.4.1.1. By Value
7.3.4.2. Market Share & Forecast
7.3.4.2.1. By Type
7.3.4.2.2. By Drying Stage
7.3.4.2.3. By Flow Type
7.3.4.2.4. By Application
7.3.5. Spain Spray Drying Equipment Market Outlook
7.3.5.1. Market Size & Forecast
7.3.5.1.1. By Value
7.3.5.2. Market Share & Forecast
7.3.5.2.1. By Type
7.3.5.2.2. By Drying Stage
7.3.5.2.3. By Flow Type
7.3.5.2.4. By Application
8. Asia-Pacific Spray Drying Equipment Market Outlook
8.1. Market Size & Forecast
8.1.1. By Value
8.2. Market Share & Forecast
8.2.1. By Type
8.2.2. By Drying Stage
8.2.3. By Flow Type
8.2.4. By Application
8.2.5. By Country
8.3. Asia-Pacific: Country Analysis
8.3.1. China Spray Drying Equipment Market Outlook
8.3.1.1. Market Size & Forecast
8.3.1.1.1. By Value
8.3.1.2. Market Share & Forecast
8.3.1.2.1. By Type
8.3.1.2.2. By Drying Stage
8.3.1.2.3. By Flow Type
8.3.1.2.4. By Application
8.3.2. India Spray Drying Equipment Market Outlook
8.3.2.1. Market Size & Forecast
8.3.2.1.1. By Value
8.3.2.2. Market Share & Forecast
8.3.2.2.1. By Type
8.3.2.2.2. By Drying Stage
8.3.2.2.3. By Flow Type
8.3.2.2.4. By Application
8.3.3. Japan Spray Drying Equipment Market Outlook
8.3.3.1. Market Size & Forecast
8.3.3.1.1. By Value
8.3.3.2. Market Share & Forecast
8.3.3.2.1. By Type
8.3.3.2.2. By Drying Stage
8.3.3.2.3. By Flow Type
8.3.3.2.4. By Application
8.3.4. South Korea Spray Drying Equipment Market Outlook
8.3.4.1. Market Size & Forecast
8.3.4.1.1. By Value
8.3.4.2. Market Share & Forecast
8.3.4.2.1. By Type
8.3.4.2.2. By Drying Stage
8.3.4.2.3. By Flow Type
8.3.4.2.4. By Application
8.3.5. Australia Spray Drying Equipment Market Outlook
8.3.5.1. Market Size & Forecast
8.3.5.1.1. By Value
8.3.5.2. Market Share & Forecast
8.3.5.2.1. By Type
8.3.5.2.2. By Drying Stage
8.3.5.2.3. By Flow Type
8.3.5.2.4. By Application
9. South America Spray Drying Equipment Market Outlook
9.1. Market Size & Forecast
9.1.1. By Value
9.2. Market Share & Forecast
9.2.1. By Type
9.2.2. By Drying Stage
9.2.3. By Flow Type
9.2.4. By Application
9.2.5. By Country
9.3. South America: Country Analysis
9.3.1. Brazil Spray Drying Equipment Market Outlook
9.3.1.1. Market Size & Forecast
9.3.1.1.1. By Value
9.3.1.2. Market Share & Forecast
9.3.1.2.1. By Type
9.3.1.2.2. By Drying Stage
9.3.1.2.3. By Flow Type
9.3.1.2.4. By Application
9.3.2. Argentina Spray Drying Equipment Market Outlook
9.3.2.1. Market Size & Forecast
9.3.2.1.1. By Value
9.3.2.2. Market Share & Forecast
9.3.2.2.1. By Type
9.3.2.2.2. By Drying Stage
9.3.2.2.3. By Flow Type
9.3.2.2.4. By Application
9.3.3. Colombia Spray Drying Equipment Market Outlook
9.3.3.1. Market Size & Forecast
9.3.3.1.1. By Value
9.3.3.2. Market Share & Forecast
9.3.3.2.1. By Type
9.3.3.2.2. By Drying Stage
9.3.3.2.3. By Flow Type
9.3.3.2.4. By Application
10. Middle East and Africa Spray Drying Equipment Market Outlook
10.1. Market Size & Forecast
10.1.1. By Value
10.2. Market Share & Forecast
10.2.1. By Type
10.2.2. By Drying Stage
10.2.3. By Flow Type
10.2.4. By Application
10.2.5. By Country
10.3. MEA: Country Analysis
10.3.1. South Africa Spray Drying Equipment Market Outlook
10.3.1.1. Market Size & Forecast
10.3.1.1.1. By Value
10.3.1.2. Market Share & Forecast
10.3.1.2.1. By Type
10.3.1.2.2. By Drying Stage
10.3.1.2.3. By Flow Type
10.3.1.2.4. By Application
10.3.2. Saudi Arabia Spray Drying Equipment Market Outlook
10.3.2.1. Market Size & Forecast
10.3.2.1.1. By Value
10.3.2.2. Market Share & Forecast
10.3.2.2.1. By Type
10.3.2.2.2. By Drying Stage
10.3.2.2.3. By Flow Type
10.3.2.2.4. By Application
10.3.3. UAE Spray Drying Equipment Market Outlook
10.3.3.1. Market Size & Forecast
10.3.3.1.1. By Value
10.3.3.2. Market Share & Forecast
10.3.3.2.1. By Type
10.3.3.2.2. By Drying Stage
10.3.3.2.3. By Flow Type
10.3.3.2.4. By Application
11. Market Dynamics
11.1. Drivers
11.2. Challenges
12. Market Trends & Developments
12.1. Recent Development
12.2. Mergers & Acquisitions
12.3. Product Launches
13. Global Spray Drying Equipment Market: SWOT Analysis