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Polyurethane Foam Global Market Report 2025
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Polyurethane foam, a synthetic or man-made polymer containing urethane radicals, is utilized for insulating buildings and protecting materials from elemental factors that can lead to corrosion. This type of foam serves as padding for a diverse array of consumer and industrial products, including beds, furniture, automobile interiors, carpet underlay, and packaging.

The primary categories of polyurethane foams include rigid foam, flexible foam, and spray foam. Rigid foam, a form of insulation known as continuous insulation, is applied to the exterior of buildings. Various processes involved in its production include slab stock foam, molded foam, lamination, and spraying, with distinct density compositions such as low-density, medium-density, and high-density compositions. These polyurethane foams find applications in various sectors, including bedding and furniture, transportation, packaging, automotive, construction, electronics, footwear, and other diverse applications.

Note that the outlook for this market is being affected by rapid changes in trade relations and tariffs globally. The report will be updated prior to delivery to reflect the latest status, including revised forecasts and quantified impact analysis. The report's Recommendations and Conclusions sections will be updated to give strategies for entities dealing with the fast-moving international environment.

The escalating U.S. tariffs and rising trade tensions in spring 2025 are expected to significantly affect the chemicals sector, which is facing a disproportionate impact-particularly from tariffs on petrochemicals and intermediates, where affordable domestic alternatives are limited. Specialty chemical producers, who rely heavily on Chinese raw materials, are encountering production disruptions. Meanwhile, fertilizer manufacturers are seeing their profit margins squeezed due to tariffs on phosphate imports. In response, companies are increasing investments in R&D for bio-based alternatives, forming procurement alliances to strengthen purchasing power, and relocating production to tariff-neutral countries like Saudi Arabia.

The polyurethane foam market research report is one of a series of new reports from The Business Research Company that provides polyurethane foam market statistics, including polyurethane foam industry global market size, regional shares, competitors with a polyurethane foam market share, detailed polyurethane foam market segments, market trends and opportunities, and any further data you may need to thrive in the polyurethane foam industry. This polyurethane foam market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

The polyurethane foam market size has grown strongly in recent years. It will grow from $54.27 billion in 2024 to $57.26 billion in 2025 at a compound annual growth rate (CAGR) of 5.5%. The growth in the historic period can be attributed to construction industry growth, automotive interior applications, furniture manufacturing, refrigeration and appliances, and footwear industry demand.

The polyurethane foam market size is expected to see strong growth in the next few years. It will grow to $79.19 billion in 2029 at a compound annual growth rate (CAGR) of 8.4%. The growth in the forecast period can be attributed to renewable and bio-based polyurethane foams, increasing demand for lightweight materials, rising emphasis on thermal insulation, growth in healthcare applications, and e-commerce packaging needs. Major trends in the forecast period include innovation in composite materials, circular economy practices, smart insulation solutions, sustainable packaging innovations, and advanced comfort technologies in bedding.

The forecast of 8.4% growth over the next five years reflects a modest reduction of 0.3% from the previous estimate for this market.This reduction is primarily due to the impact of tariffs between the US and other countries. This is likely to directly affect the US by raising costs for bedding and insulation materials, with key suppliers in South Korea and Belgium facing tariff pressures.The effect will also be felt more widely due to reciprocal tariffs and the negative effect on the global economy and trade due to increased trade tensions and restrictions.

The increasing demand for automotive vehicles is anticipated to drive the growth of the polyurethane foam market in the coming years. An automotive vehicle is defined as any self-propelled vehicle utilized for transportation on public roads or in various environments. Polyurethane foam is commonly used in car seats and upholstery due to its exceptional cushioning, comfort, and durability, creating a supportive and comfortable seating experience for both drivers and passengers. For example, in January 2024, MarkLines Co., Ltd., a Japan-based company specializing in automotive industry information, reported that U.S. light vehicle sales soared by 13.0% in December 2023, with a total of 1,454,597 units sold. This surge indicates strong demand, particularly for trucks and SUVs, which saw a 15.7% increase compared to December 2022. Overall, automotive sales for the entire year rose by 12.3%, totaling 15,608,386 units, highlighting a significant recovery in consumer interest across various vehicle segments. Therefore, the rising demand for automotive vehicles is fueling the growth of the polyurethane foam market.

The rise in construction activities is significantly contributing to the growth of the polyurethane foam market. Construction activities encompass the processes related to building, modifying, repairing, and maintaining structures, systems, or organizations. In the construction industry, polyurethane foam is extensively used as an insulating material due to its exceptional thermal insulation properties, making it a preferred choice for buildings and structures. For example, a 2022 report from the Bureau of Economic Analysis (BEA), a U.S.-based government organization that provides official macroeconomic and industry statistics, indicated that the size of the U.S. construction industry grew from $1.916 trillion in the first quarter of 2021 to $2.016 trillion in the first quarter of 2022. Thus, the increase in construction activities is driving demand in the polyurethane foam market.

Major players in the polyurethane market are concentrating on technological innovations, such as lightweight and durable polyurethane foam technologies specifically designed for potting and securing cells in electric vehicle (EV) batteries. These advanced materials are engineered to provide optimal support and protection for EV battery cells. For example, in April 2024, Huntsman Corporation, a U.S.-based manufacturer and marketer of chemical products for both consumers and industrial clients, launched a new series of lightweight and durable SHOKLESS polyurethane foam technologies aimed at potting and securing cells in EV batteries, offering enhanced thermal and structural protection. These innovations are intended to tackle industry challenges by providing flexible manufacturing options and robust performance, in response to the increasing demand for advanced solutions within the automotive sector.

Leading companies in the polyurethane foam market are pursuing a strategic partnership approach to foster a circular economy, allowing for the recycling of products back into their raw materials for reuse to meet sustainability goals. Strategic partnerships involve companies leveraging each other's strengths and resources to achieve mutual benefits and success. For instance, in May 2022, Mitsui Chemicals Inc., a Japanese chemical company, collaborated with Microwave Chemical Co. Ltd., a Japan-based provider of microwave processing services, to initiate a project aimed at recycling flexible polyurethane foam through microwave technology. This method, which employs PlaWave technology, decomposes foam more quickly and with lower energy consumption compared to traditional techniques. The initiative aims to generate raw materials from foam offcuts, such as those used in mattresses, while minimizing CO2 emissions and energy costs. Furthermore, the process can be powered by renewable energy, providing a more sustainable solution for chemical recycling.

In June 2022, William T. Burnett & Co., Inc., a US-based technical foam and nonwoven products manufacturing company, acquired Flex Foam. This acquisition is expected to be a significant milestone for Wm. T. Burnett, offering customers of Flex Foam access to an extensive selection of technical polyether and polyester foams and nonwoven products. Flex Foam, a US-based manufacturer of polyurethane foam and carpet cushions, contributes to the production of flooring, furniture, bedding, and various automotive applications.

Major companies operating in the polyurethane foam market include BASF SE, Dow Inc., Saint-Gobain S.A., Wanhua Chemical Group Co Ltd, Covestro AG, DuPont de Nemours Inc., Sekisui Chemical Co. Ltd., Huntsman Corporation, Lanxess AG, Nitto Denko Corporation, Carpenter Co., FXI Holdings Inc., Woodbridge Foam Corporation, JSP Corporation, Rogers Corporation, Armacell International S.A., Future Foam Inc., Reciticel N.V., UFP Technologies Inc., FoamPartner Group, Greiner Perfoam GmbH, Zotefoams PLC, Foamcraft Inc., Eurofoam GmbH, Synthesia Internacional SL, American Excelsior Company, General Plastics Manufacturing Co., Innocor Inc.

Asia-Pacific was the largest region in the polyurethane foam market in 2024. It is expected to be the fastest-growing region in the forecast period. The regions covered in the polyurethane foam market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.

The countries covered in the polyurethane foam market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

The polyurethane foam market consists of sales of mattresses, furniture, automobile interiors, carpet padding, and packaging. Values in this market are 'factory gate' values, that is the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD, unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

Polyurethane Foam Global Market Report 2025 from The Business Research Company provides strategists, marketers and senior management with the critical information they need to assess the market.

This report focuses on polyurethane foam market which is experiencing strong growth. The report gives a guide to the trends which will be shaping the market over the next ten years and beyond.

Reasons to Purchase

Where is the largest and fastest growing market for polyurethane foam ? How does the market relate to the overall economy, demography and other similar markets? What forces will shape the market going forward, including technological disruption, regulatory shifts, and changing consumer preferences? The polyurethane foam market global report from the Business Research Company answers all these questions and many more.

The report covers market characteristics, size and growth, segmentation, regional and country breakdowns, competitive landscape, market shares, trends and strategies for this market. It traces the market's historic and forecast market growth by geography.

The forecasts are made after considering the major factors currently impacting the market. These include the technological advancements such as AI and automation, Russia-Ukraine war, trade tariffs (government-imposed import/export duties), elevated inflation and interest rates.

Scope

Table of Contents

1. Executive Summary

2. Polyurethane Foam Market Characteristics

3. Polyurethane Foam Market Trends And Strategies

4. Polyurethane Foam Market - Macro Economic Scenario Including The Impact Of Interest Rates, Inflation, Geopolitics, Trade Wars and Tariffs, And Covid And Recovery On The Market

5. Global Polyurethane Foam Growth Analysis And Strategic Analysis Framework

6. Polyurethane Foam Market Segmentation

7. Polyurethane Foam Market Regional And Country Analysis

8. Asia-Pacific Polyurethane Foam Market

9. China Polyurethane Foam Market

10. India Polyurethane Foam Market

11. Japan Polyurethane Foam Market

12. Australia Polyurethane Foam Market

13. Indonesia Polyurethane Foam Market

14. South Korea Polyurethane Foam Market

15. Western Europe Polyurethane Foam Market

16. UK Polyurethane Foam Market

17. Germany Polyurethane Foam Market

18. France Polyurethane Foam Market

19. Italy Polyurethane Foam Market

20. Spain Polyurethane Foam Market

21. Eastern Europe Polyurethane Foam Market

22. Russia Polyurethane Foam Market

23. North America Polyurethane Foam Market

24. USA Polyurethane Foam Market

25. Canada Polyurethane Foam Market

26. South America Polyurethane Foam Market

27. Brazil Polyurethane Foam Market

28. Middle East Polyurethane Foam Market

29. Africa Polyurethane Foam Market

30. Polyurethane Foam Market Competitive Landscape And Company Profiles

31. Polyurethane Foam Market Other Major And Innovative Companies

32. Global Polyurethane Foam Market Competitive Benchmarking And Dashboard

33. Key Mergers And Acquisitions In The Polyurethane Foam Market

34. Recent Developments In The Polyurethane Foam Market

35. Polyurethane Foam Market High Potential Countries, Segments and Strategies

36. Appendix

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