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Consumer Foam Global Market Report 2025
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Consumer foam is a material characterized by numerous tiny air bubbles that create a frothy or thick substance. These foam cushions play a crucial role in various consumer and commercial applications, such as bedding, furniture, and automotive interiors. They offer effective protection and support for delicate items throughout the distribution chain.

The primary categories of consumer foams include flexible and rigid foam. Flexible foam is designed to provide cushioning for a diverse range of commercial and consumer products. This polymer possesses a cellular structure, demonstrating compression and resilience properties. It is manufactured through the reaction of polyols and isocyanates. The different types of resins involved in flexible foam production include polystyrene, polyurethane, phenolic, polyolefins, and others. Flexible foam finds applications in bedding and furniture, automotive, consumer electronics and appliances, footwear, sports and recreational products, as well as other areas such as beauty and personal care, apparel, and household cleaning.

Note that the outlook for this market is being affected by rapid changes in trade relations and tariffs globally. The report will be updated prior to delivery to reflect the latest status, including revised forecasts and quantified impact analysis. The report's Recommendations and Conclusions sections will be updated to give strategies for entities dealing with the fast-moving international environment.

The escalating U.S. tariffs and rising trade tensions in spring 2025 are expected to significantly affect the chemicals sector, which is facing a disproportionate impact-particularly from tariffs on petrochemicals and intermediates, where affordable domestic alternatives are limited. Specialty chemical producers, who rely heavily on Chinese raw materials, are encountering production disruptions. Meanwhile, fertilizer manufacturers are seeing their profit margins squeezed due to tariffs on phosphate imports. In response, companies are increasing investments in R&D for bio-based alternatives, forming procurement alliances to strengthen purchasing power, and relocating production to tariff-neutral countries like Saudi Arabia.

The consumer foam market research report is one of a series of new reports from The Business Research Company that provides consumer foam market statistics, including consumer foam industry global market size, regional shares, competitors with a consumer foam market share, detailed consumer foam market segments, market trends and opportunities, and any further data you may need to thrive in the consumer foam industry. This consumer foam market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

The consumer foam market size has grown strongly in recent years. It will grow from $41.47 billion in 2024 to $43.73 billion in 2025 at a compound annual growth rate (CAGR) of 5.4%. The growth in the historic period can be attributed to foam material science advancements, acoustic insulation requirement, flexible foam packaging evolution, sports and leisure industry demand, consumer preference for comfort products.

The consumer foam market size is expected to see strong growth in the next few years. It will grow to $57.85 billion in 2029 at a compound annual growth rate (CAGR) of 7.2%. The growth in the forecast period can be attributed to growing demand in furniture and bedding, expanding automotive sector, rise in construction industry, healthcare and medical applications, e-commerce impact. Major trends in the forecast period include regulatory compliance and standards, material science advancements, collaborations.

The forecast of 7.2% growth over the next five years reflects a modest reduction of 0.4% from the previous estimate for this market.This reduction is primarily due to the impact of tariffs between the US and other countries. This is likely to directly affect the US through supply shortages of polyurethane precursors sourced from key suppliers in South Korea and Japan, disrupting furniture and mattress production.The effect will also be felt more widely due to reciprocal tariffs and the negative effect on the global economy and trade due to increased trade tensions and restrictions.

The consumer foam market is poised for growth, driven by the increasing demand for foam in the bedding and furniture industries. Bedding, a fundamental piece of furniture for sleeping, and the broader furniture industry are witnessing a surge in the popularity of foam mattresses. These mattresses are favored for their comfort, and recent market trends include products that allow consumers to customize foam layers based on their comfort preferences. Foam's utility extends to cushions and mattresses, providing durable and comfortable shapes to consumers. A notable statistic from August 2022 reveals a 20.5% growth in online mattress sales compared to 2021, emphasizing the rising need for foam in bedding and furniture, a trend set to propel the consumer foam market.

The consumer foam market is anticipated to experience growth propelled by the expanding automotive industry. Consumer foam plays a pivotal role in enhancing comfort and insulation within vehicle interiors, contributing to an improved driving experience and safety. Recent data from August 2023, sourced from the Board of Governors of the Federal Reserve System, highlights an increase in total vehicle production in the United States to 11.77 million units in July, up from 10.91 million units in June. This growth underscores the impact of the expanding automotive industry in driving the demand for consumer foam.

Major companies in the consumer foam market are developing innovative products, such as Pocketed Coil Technology, to improve comfort, support, and durability in foam-based mattresses and seating solutions. Pocketed Coil Technology, also referred to as individually wrapped coil technology, involves a mattress design in which each coil or spring is enclosed in its own fabric pocket. For example, in May 2024, Serta Simmons Bedding (SSB) LLC, a U.S.-based sleep company, introduced the Beauty Sleep collection. This mattress line is designed to offer quality sleep solutions and includes eight models featuring quilted innerspring and hybrid constructions. It incorporates Original Beautyrest Pocketed Coil(R) Technology to ensure consistent support and comfort using high-quality foams. Additionally, it features AllCool Gel memory foam, which adapts to the body's shape for improved pressure relief. The AirCool foam includes a specialized channeled structure that facilitates airflow through the mattress, promoting a cool and comfortable sleeping experience.

Major players in the consumer foam market are strategically focusing on temperature-controlled packaging solutions to gain a competitive edge. Temperature-controlled packaging solutions, designed to maintain precise temperature environments for packaged products, are becoming a focal point for companies seeking differentiation. A case in point is Cruz Foam, a US-based packaging company, introducing two eco-friendly packaging products, Cruz Wrap and Cruz Cool, in October 2023. These products, crafted from sustainable materials like upcycled shrimp shells and recyclable chitin foam, address the need for environmentally conscious packaging solutions.

In August 2024, Wynnchurch Capital LLC, a U.S.-based private equity firm, acquired Harbor Foam for an undisclosed amount. This acquisition is part of Wynnchurch Capital LLC's strategy to consolidate its foam-related investments under the brand Foam Holdings, also referred to as Alleguard, to better serve its customer base in the Midwest. Harbor Foam is a U.S.-based manufacturer of polystyrene and consumer foams.

Major companies operating in the consumer foam market are Covestro AG, ACH Foam Technologies LLC, Arkema Inc., BASF SE, Borealis AG, Dow Chemical Company, Hanwha Chemical Corporation, Huntsman Corporation, JSP Corporation, Kaneka Corporation, Loyalty Group Limited, Mitsui Chemicals Inc., Saudi Basic Industries Corporation, Compagnie de Saint-Gobain SA, Sekisui Chemical Co. Ltd., Toray Industries Inc., Trelleborg AB, Woodbridge Foam Corporation, INOAC Corporation, Recticel NV, Rogers Corporation, Foamcraft Inc., Henkel Ag & Co. Kgaa, UFP Technologies Inc., Armacell International S.A., Sealed Air Corporation, Zotefoams PLC, American Excelsior Company, All Foam Products Co. Inc., Wisconsin Foam Products Inc., ArtUSA Noise Control Products Inc.

Asia-Pacific was the largest region in the consumer foam market share in 2024. Asia-Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in the consumer foam market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.

The countries covered in the consumer foam market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

The consumer foam market consists of sales of foam that is used in furniture cushioning, bedding, carpet underlay, and mattresses. Values in this market are 'factory gate' values, that is, the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors, and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD, unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

Consumer Foam Global Market Report 2025 from The Business Research Company provides strategists, marketers and senior management with the critical information they need to assess the market.

This report focuses on consumer foam market which is experiencing strong growth. The report gives a guide to the trends which will be shaping the market over the next ten years and beyond.

Reasons to Purchase

Where is the largest and fastest growing market for consumer foam ? How does the market relate to the overall economy, demography and other similar markets? What forces will shape the market going forward, including technological disruption, regulatory shifts, and changing consumer preferences? The consumer foam market global report from the Business Research Company answers all these questions and many more.

The report covers market characteristics, size and growth, segmentation, regional and country breakdowns, competitive landscape, market shares, trends and strategies for this market. It traces the market's historic and forecast market growth by geography.

The forecasts are made after considering the major factors currently impacting the market. These include the technological advancements such as AI and automation, Russia-Ukraine war, trade tariffs (government-imposed import/export duties), elevated inflation and interest rates.

Scope

Table of Contents

1. Executive Summary

2. Consumer Foam Market Characteristics

3. Consumer Foam Market Trends And Strategies

4. Consumer Foam Market - Macro Economic Scenario Including The Impact Of Interest Rates, Inflation, Geopolitics, Trade Wars and Tariffs, And Covid And Recovery On The Market

5. Global Consumer Foam Growth Analysis And Strategic Analysis Framework

6. Consumer Foam Market Segmentation

7. Consumer Foam Market Regional And Country Analysis

8. Asia-Pacific Consumer Foam Market

9. China Consumer Foam Market

10. India Consumer Foam Market

11. Japan Consumer Foam Market

12. Australia Consumer Foam Market

13. Indonesia Consumer Foam Market

14. South Korea Consumer Foam Market

15. Western Europe Consumer Foam Market

16. UK Consumer Foam Market

17. Germany Consumer Foam Market

18. France Consumer Foam Market

19. Italy Consumer Foam Market

20. Spain Consumer Foam Market

21. Eastern Europe Consumer Foam Market

22. Russia Consumer Foam Market

23. North America Consumer Foam Market

24. USA Consumer Foam Market

25. Canada Consumer Foam Market

26. South America Consumer Foam Market

27. Brazil Consumer Foam Market

28. Middle East Consumer Foam Market

29. Africa Consumer Foam Market

30. Consumer Foam Market Competitive Landscape And Company Profiles

31. Consumer Foam Market Other Major And Innovative Companies

32. Global Consumer Foam Market Competitive Benchmarking And Dashboard

33. Key Mergers And Acquisitions In The Consumer Foam Market

34. Recent Developments In The Consumer Foam Market

35. Consumer Foam Market High Potential Countries, Segments and Strategies

36. Appendix

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