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Thermoforming Plastic Global Market Report 2025
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Thermoforming plastics play a crucial role in the production of packaging materials and consumer products, providing durability, resilience, and tamper-resistant features. Thermoforming is a plastic manufacturing process that utilizes heat to shape plastic into various products. It is particularly effective in creating packaging that protects products during transit, offering seal options to either extend shelf life or facilitate easy access based on specific packaging requirements. Thermoforming plastics are highly versatile, adaptable to meet diverse end-user needs and applications.

The primary types of thermoforming in thermoforming plastics include vacuum forming, pressure forming, and mechanical forming. Vacuum forming involves heating a sheet of plastic and then shaping it around a single mold using suction. Various types of plastics used in thermoforming include polyethylene, polypropylene, polystyrene, polyvinyl chloride, acrylonitrile butadiene styrene, bio-degradable polymers, and others. Thermoforming plastics find applications in healthcare and medical, food packaging, electrical and electronics, automotive packaging, construction, consumer goods and appliances, among other industries.

Note that the outlook for this market is being affected by rapid changes in trade relations and tariffs globally. The report will be updated prior to delivery to reflect the latest status, including revised forecasts and quantified impact analysis. The report's Recommendations and Conclusions sections will be updated to give strategies for entities dealing with the fast-moving international environment.

The escalating U.S. tariffs and rising trade tensions in spring 2025 are expected to significantly affect the chemicals sector, which is facing a disproportionate impact-particularly from tariffs on petrochemicals and intermediates, where affordable domestic alternatives are limited. Specialty chemical producers, who rely heavily on Chinese raw materials, are encountering production disruptions. Meanwhile, fertilizer manufacturers are seeing their profit margins squeezed due to tariffs on phosphate imports. In response, companies are increasing investments in R&D for bio-based alternatives, forming procurement alliances to strengthen purchasing power, and relocating production to tariff-neutral countries like Saudi Arabia.

The thermoforming plastic market research report is one of a series of new reports from The Business Research Company that provides thermoforming plastic market statistics, including thermoforming plastic industry global market size, regional shares, competitors with a thermoforming plastic market share, detailed thermoforming plastic market segments, market trends and opportunities, and any further data you may need to thrive in the thermoforming plastic industry. This thermoforming plastic market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

The thermoforming plastic market size has grown strongly in recent years. It will grow from $51.78 billion in 2024 to $54.65 billion in 2025 at a compound annual growth rate (CAGR) of 5.5%. The growth in the historic period can be attributed to the increase in demand for consumer durables, a rise in concerns about hygiene and product safety, a rise in the use of thermoformed plastics in the medical sector and the COVID-19 pandemic.

The thermoforming plastic market size is expected to see strong growth in the next few years. It will grow to $76.68 billion in 2029 at a compound annual growth rate (CAGR) of 8.8%. The growth in the forecast period can be attributed to the growing demand for packaged food, rising online retail sales, rising urbanization and rising disposable income. Major trends in the forecast period include focus on sustainable plastic packaging, modified atmosphere packaging (map), 3D printing technology, technological advancements, strategic partnerships and focus on increasing investments.

The forecast of 8.8% growth over the next five years reflects a modest reduction of 0.4% from the previous estimate for this market.This reduction is primarily due to the impact of tariffs between the US and other countries. This is likely to directly affect the US by raising costs for food packaging and medical trays, as tariffs on Belgian and Thai plastic sheets reduce supply.The effect will also be felt more widely due to reciprocal tariffs and the negative effect on the global economy and trade due to increased trade tensions and restrictions.

The growth of the transforming plastic market is anticipated to be propelled by the increasing demand for consumer durables. Consumer durables, characterized by a long lifespan of over three years, predominantly utilize thermoforming plastic in their manufacturing processes. The Indian Brand Equity Foundation projects the consumer durables industry to reach USD 34 billion by 2025, indicating a surge in demand for thermoforming plastic due to its widespread use in the production of these goods.

A significant driver for the thermoforming plastics market is the rising trend of online retail sales. The increased demand for consumer products, coupled with the convenience offered by e-commerce, has led to a higher reliance on online retail platforms. Thermoforming plastic plays a crucial role in ensuring the safe packaging of products during transit. For instance, the US Census Bureau reported a 3% year-over-year increase in US retail e-commerce sales, amounting to a $265.9 billion gain in the third quarter of 2022. E-commerce sales accounted for 14.8% of total sales during the same period. This growth in online retail sales is expected to drive the demand for thermoforming plastic in the forecast period.

Major companies in the thermoforming plastic market are focusing on advanced manufacturing technologies to enhance production efficiency and sustainability, addressing the growing demand for eco-friendly packaging solutions across various industries. Innovative methods like advanced thermoforming and slit-and-fold technology are being utilized to shape materials such as PET, enabling efficient production of high-quality packaging. These techniques improve design flexibility and sustainability by facilitating the use of recycled materials and minimizing waste during manufacturing. For example, in September 2024, Origin Materials, a US-based chemical manufacturer, launched its proprietary CapFormer System, the world's first commercial-scale manufacturing solution for producing PET caps and closures. This innovative system employs advanced thermoforming and slit-and-fold technology to efficiently create PET caps, aiming to transform the packaging landscape by enabling 100% container-to-container recycling of PET materials.

Major companies in the thermoforming plastic market are concentrating on advancements in sustainable materials and manufacturing processes to meet the increasing demand for eco-friendly packaging solutions that enhance product performance and minimize environmental impact. Fully compostable materials can decompose into natural, non-toxic components in a composting environment, returning nutrients to the soil without leaving harmful residues. For example, in April 2024, NatureWorks LLC, a US-based chemical manufacturing company, launched a fully compostable coffee capsule made from Ingeo biopolymer, which is compatible with existing Keurig machines in North America. This innovative capsule addresses sustainability concerns by diverting waste from landfills while providing a reliable brewing experience for consumers.

In May 2022, Coral Products, a UK-based plastic product designer and manufacturer, successfully acquired Alma Products for £1.5 million ($1.8 million). This strategic acquisition aimed to reinforce Coral Products' emphasis on specialized and niche players within the plastics industry. Alma Products, the acquired company, is based in the US and specializes in extrusion, thermoforming, and container printing.

Major companies operating in the thermoforming plastic market include Amcor plc, Pactiv Evergreen Inc, Berry Global Inc., Sonoco Products Company, Huhtamaki Global, Dart Container Corporation, Sabert Corp, D&W Fine Pack, Graham Packaging Company, Genpak LLC, S.D. International Pvt. Ltd, Europack Machines Pvt. Ltd, Zibo Tianheng Nano New Materials Technology Co. Ltd., Shandong Top Leader Plastic Packing Co Ltd, Indu Thermoformers Pvt. Ltd, Dongguan DiTai Plastic Products CO. Ltd, Pulixin Packaging Materials, Plas Tech Ltd, Thermoform Ltd, Daventry Thermoforming Ltd, DS Smith, COEXPAN, Kiefel GmbH, Piovan Group, AD Plastik Group, FORTY, Ina Plastics, JV RosanPak Ltd, Silgan Plastics, Placon Corporation, Fabri-Kal Corp, Anchor Packaging, Sealed Air, Kruger Inc., Mondi Group, Matritech S.A.C, ACEBRI, SABIC Innovative Plastics, Takween Advanced Industries Co, Al Wasl Pack, Mapal Plastics, Lovell Industries, Sasol Polymers, Berry Astrapak, Powerking Plastics

North America was the largest region in the thermoforming plastic market in 2024. Asia-Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in the thermoforming plastic market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.

The countries covered in the thermoforming plastic market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Italy, Spain, Canada.

The thermoforming plastic market consists of sales of high-impact polystyrene (HIPS) and polyethylene terephthalate. Values in this market are 'factory gate' values, that is the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors, and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

Thermoforming Plastic Global Market Report 2025 from The Business Research Company provides strategists, marketers and senior management with the critical information they need to assess the market.

This report focuses on thermoforming plastic market which is experiencing strong growth. The report gives a guide to the trends which will be shaping the market over the next ten years and beyond.

Reasons to Purchase

Where is the largest and fastest growing market for thermoforming plastic ? How does the market relate to the overall economy, demography and other similar markets? What forces will shape the market going forward, including technological disruption, regulatory shifts, and changing consumer preferences? The thermoforming plastic market global report from the Business Research Company answers all these questions and many more.

The report covers market characteristics, size and growth, segmentation, regional and country breakdowns, competitive landscape, market shares, trends and strategies for this market. It traces the market's historic and forecast market growth by geography.

The forecasts are made after considering the major factors currently impacting the market. These include the technological advancements such as AI and automation, Russia-Ukraine war, trade tariffs (government-imposed import/export duties), elevated inflation and interest rates.

Scope

Table of Contents

1. Executive Summary

2. Thermoforming Plastic Market Characteristics

3. Thermoforming Plastic Market Trends And Strategies

4. Thermoforming Plastic Market - Macro Economic Scenario Including The Impact Of Interest Rates, Inflation, Geopolitics, Trade Wars and Tariffs, And Covid And Recovery On The Market

5. Global Thermoforming Plastic Growth Analysis And Strategic Analysis Framework

6. Thermoforming Plastic Market Segmentation

7. Thermoforming Plastic Market Regional And Country Analysis

8. Asia-Pacific Thermoforming Plastic Market

9. China Thermoforming Plastic Market

10. India Thermoforming Plastic Market

11. Japan Thermoforming Plastic Market

12. Australia Thermoforming Plastic Market

13. Indonesia Thermoforming Plastic Market

14. South Korea Thermoforming Plastic Market

15. Western Europe Thermoforming Plastic Market

16. UK Thermoforming Plastic Market

17. Germany Thermoforming Plastic Market

18. France Thermoforming Plastic Market

19. Italy Thermoforming Plastic Market

20. Spain Thermoforming Plastic Market

21. Eastern Europe Thermoforming Plastic Market

22. Russia Thermoforming Plastic Market

23. North America Thermoforming Plastic Market

24. USA Thermoforming Plastic Market

25. Canada Thermoforming Plastic Market

26. South America Thermoforming Plastic Market

27. Brazil Thermoforming Plastic Market

28. Middle East Thermoforming Plastic Market

29. Africa Thermoforming Plastic Market

30. Thermoforming Plastic Market Competitive Landscape And Company Profiles

31. Thermoforming Plastic Market Other Major And Innovative Companies

32. Global Thermoforming Plastic Market Competitive Benchmarking And Dashboard

33. Key Mergers And Acquisitions In The Thermoforming Plastic Market

34. Recent Developments In The Thermoforming Plastic Market

35. Thermoforming Plastic Market High Potential Countries, Segments and Strategies

36. Appendix

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