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Technical Foam Global Market Report 2025
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Technical foam encompasses foam materials that utilize diverse rubber and polymer blends, engineered to exhibit application-specific properties like filtering, packaging, sound insulation, cleaning, and sealing.

The primary product forms of technical foam include flexible, rigid, and spray variants. Flexible foam possesses the ability to bend or be flexed easily without fracturing. The materials employed in technical foam production encompass expanded foam, polyethylene, elastomeric compounds, polyurethane, melamine, phenolic resins, ethyl vinyl acetate, and various others. These foams find applications across a spectrum of industries such as automotive and transportation, electrical and electronics, building and construction, medical, sporting equipment, packaging, and other sectors.

Note that the outlook for this market is being affected by rapid changes in trade relations and tariffs globally. The report will be updated prior to delivery to reflect the latest status, including revised forecasts and quantified impact analysis. The report's Recommendations and Conclusions sections will be updated to give strategies for entities dealing with the fast-moving international environment.

The escalating U.S. tariffs and rising trade tensions in spring 2025 are expected to significantly affect the chemicals sector, which is facing a disproportionate impact-particularly from tariffs on petrochemicals and intermediates, where affordable domestic alternatives are limited. Specialty chemical producers, who rely heavily on Chinese raw materials, are encountering production disruptions. Meanwhile, fertilizer manufacturers are seeing their profit margins squeezed due to tariffs on phosphate imports. In response, companies are increasing investments in R&D for bio-based alternatives, forming procurement alliances to strengthen purchasing power, and relocating production to tariff-neutral countries like Saudi Arabia.

The technical foam market research report is one of a series of new reports from The Business Research Company that provides technical foam market statistics, including technical foam industry global market size, regional shares, competitors with a technical foam market share, detailed technical foam market segments, market trends and opportunities, and any further data you may need to thrive in the technical foam industry. This technical foam market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

The technical foam market size has grown strongly in recent years. It will grow from $36.46 billion in 2024 to $38.55 billion in 2025 at a compound annual growth rate (CAGR) of 5.7%. The growth in the historic period can be attributed to construction sector growth, electronics and gadgets, aerospace industry utilization, consumer goods, manufacturing advancements.

The technical foam market size is expected to see strong growth in the next few years. It will grow to $51.8 billion in 2029 at a compound annual growth rate (CAGR) of 7.7%. The growth in the forecast period can be attributed to customization and personalization, supply chain optimization, adoption of recyclable materials, R&D investments, urbanization and infrastructure needs. Major trends in the forecast period include innovation in material science, technological advancements, collaborations.

The forecast of 7.7% growth over the next five years reflects a modest reduction of 0.4% from the previous estimate for this market.This reduction is primarily due to the impact of tariffs between the US and other countries. This is likely to directly affect the US by delaying automotive and furniture manufacturing, as tariffs on Italian and South Korean foam materials lead to shortages.The effect will also be felt more widely due to reciprocal tariffs and the negative effect on the global economy and trade due to increased trade tensions and restrictions.

An anticipated increase in automobile demand is projected to drive the growth of the technical foam market. An automobile is a passenger vehicle designed for road use, typically featuring four-wheel drive and powered by a gasoline or diesel internal combustion engine. Automotive foams are utilized for cushioning and sound management in components such as windscreens, instrument panels, door panels, and headliners. Consequently, the rising demand for automobiles is boosting the technical foam market. For instance, in May 2024, the GOV.UK reported that by the end of December 2023, the UK had 41.2 million licensed vehicles, marking a 1% increase from December 2022, which included 1,015,000 licensed zero-emission vehicles-a 47% rise-of which 931,000 were zero-emission cars, reflecting a 48% increase. Thus, the growing automobile demand is fueling the technical foam market's growth.

The expansion of construction and infrastructure projects is expected to enhance the growth of the technical foam market. Construction and infrastructure projects involve plans to construct, maintain, and care for essential systems, services, and facilities, providing solutions for economic growth in various sectors. In these projects, technical foams serve as thermal insulation, soundproofing, and structural components, adapting to irregular surfaces and delivering excellent sealing properties. For example, in September 2023, a report from the US Census Bureau estimated total construction spending for that month at a seasonally adjusted annual rate of $1,996.5 billion, exceeding the revised August estimate of $1,988.3 billion. Therefore, the increasing construction and infrastructure activities are driving the technical foam market's growth.

Prominent companies in the technical foam market are concentrating on developing innovative solutions, such as water foam technology, to improve performance, decrease environmental impact, and meet the changing needs of various industries. Water foam technology refers to a method of creating foam using water as a primary ingredient, which reduces the reliance on harmful chemicals and solvents. For instance, in July 2023, CET Group Co., Ltd., a China-based manufacturer in the OA industry, launched an innovative water foam technology for lower fuser rollers, featuring a sponge-like design with a finer molecular structure that enhances performance compared to traditional silicone rollers. The new roller has a NIP width of 15mm, which is 7mm wider than standard options, resulting in improved efficiency and contact area. This technology enables rapid energy absorption and release, optimizing the fusing process while lowering energy consumption.

Key companies in the technical foam market are engaging in strategic collaborations with major manufacturing firms to strengthen their market presence. These collaborations allow companies to partner with others that possess the expertise needed to turn innovative concepts into reality. In September 2023, Selena FM S.A., a Poland-based construction chemicals company, partnered with Covestro AG, a Germany-based manufacturer of polyurethane and polycarbonate raw materials, to develop a line of more environmentally friendly polyurethane foams that enhance building thermal insulation. This strategic alliance embodies both companies' commitment to a co-creative approach aimed at driving sustainable change in the construction sector.

In June 2022, Wm. T. Burnett & Co., a US-based manufacturer of technical foam and nonwoven products, acquired Flex Foam for an undisclosed sum. This acquisition is strategically aligned with Wm. T. Burnett's goal to build on its rich history of innovation within the polyurethane industry in the Western United States. Flex Foam is a US-based company specializing in polyurethane foam manufacturing, providing engineered and technical foam solutions for the healthcare sector.

Major companies operating in the technical foam market are Armacell International Holding, BASF SE, Woodbridge Company Ltd., Dow Inc., Sekisui Chemical Co. Ltd., Recticel NV, UFP Technologies Inc., INOAC Corporation, Kaneka Corporation, Saudi Basic Industries Corporation, Sealed Air Corporation, Zotefoams PLC, Lanxess AG, Foampartner Group, MH Polymers Private Limited, Covestro AG, Furukawa Electric Co. Ltd., Huntsman Corporation, Trelleborg AB, Rogers Corporation, Wanhua Chemical Group Co. Ltd., Synthos S.A., Versalis S.p.A., Nova Chemicals Corporation, Foam Products Corporation

Asia-Pacific was the largest region in the technical foam market in 2024. Europe is expected to be the fastest-growing region in the forecast period. The regions covered in the technical foam market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.

The countries covered in the technical foam market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

The technical foam market consists of sales of hydrophilic foams, filter foams, and high-density foams. Values in this market are 'factory gate' values, that is, the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors, and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD, unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

Technical Foam Global Market Report 2025 from The Business Research Company provides strategists, marketers and senior management with the critical information they need to assess the market.

This report focuses on technical foam market which is experiencing strong growth. The report gives a guide to the trends which will be shaping the market over the next ten years and beyond.

Reasons to Purchase

Where is the largest and fastest growing market for technical foam ? How does the market relate to the overall economy, demography and other similar markets? What forces will shape the market going forward, including technological disruption, regulatory shifts, and changing consumer preferences? The technical foam market global report from the Business Research Company answers all these questions and many more.

The report covers market characteristics, size and growth, segmentation, regional and country breakdowns, competitive landscape, market shares, trends and strategies for this market. It traces the market's historic and forecast market growth by geography.

The forecasts are made after considering the major factors currently impacting the market. These include the technological advancements such as AI and automation, Russia-Ukraine war, trade tariffs (government-imposed import/export duties), elevated inflation and interest rates.

Scope

Table of Contents

1. Executive Summary

2. Technical Foam Market Characteristics

3. Technical Foam Market Trends And Strategies

4. Technical Foam Market - Macro Economic Scenario Including The Impact Of Interest Rates, Inflation, Geopolitics, Trade Wars and Tariffs, And Covid And Recovery On The Market

5. Global Technical Foam Growth Analysis And Strategic Analysis Framework

6. Technical Foam Market Segmentation

7. Technical Foam Market Regional And Country Analysis

8. Asia-Pacific Technical Foam Market

9. China Technical Foam Market

10. India Technical Foam Market

11. Japan Technical Foam Market

12. Australia Technical Foam Market

13. Indonesia Technical Foam Market

14. South Korea Technical Foam Market

15. Western Europe Technical Foam Market

16. UK Technical Foam Market

17. Germany Technical Foam Market

18. France Technical Foam Market

19. Italy Technical Foam Market

20. Spain Technical Foam Market

21. Eastern Europe Technical Foam Market

22. Russia Technical Foam Market

23. North America Technical Foam Market

24. USA Technical Foam Market

25. Canada Technical Foam Market

26. South America Technical Foam Market

27. Brazil Technical Foam Market

28. Middle East Technical Foam Market

29. Africa Technical Foam Market

30. Technical Foam Market Competitive Landscape And Company Profiles

31. Technical Foam Market Other Major And Innovative Companies

32. Global Technical Foam Market Competitive Benchmarking And Dashboard

33. Key Mergers And Acquisitions In The Technical Foam Market

34. Recent Developments In The Technical Foam Market

35. Technical Foam Market High Potential Countries, Segments and Strategies

36. Appendix

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