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Industrial Foam Global Market Report 2025
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Industrial foam, an expanded material composed of plastic and rubber, results from the introduction of gas bubbles into polymer substances. Renowned for its exceptional insulation capabilities against water, air, chemicals, and adhesives, industrial foam finds widespread applications in both consumer and business products. Its uses range from padding in mattresses, furniture, car interiors, carpet underlay, to serving as packaging material.

The primary categories of industrial foams encompass flexible and rigid variations. Flexible foam denotes a polymer with a cellular structure, showcasing compression and resilience properties, typically formed through the reaction of polyols and isocyanates. These foams encompass different resin types such as polyurethane, polystyrene, polyolefin, phenolic, PET, and other industrial foam materials. Various industries utilize industrial foam across sectors like building and construction, HVAC (heating, ventilation, and air conditioning), industrial pipe insulation, marine applications, aerospace, industrial cold storage, and several other domains. Its versatility and insulation qualities make it a valuable material in enhancing product functionality and ensuring safety across a diverse range of applications and industries.

Note that the outlook for this market is being affected by rapid changes in trade relations and tariffs globally. The report will be updated prior to delivery to reflect the latest status, including revised forecasts and quantified impact analysis. The report's Recommendations and Conclusions sections will be updated to give strategies for entities dealing with the fast-moving international environment.

The escalating U.S. tariffs and rising trade tensions in spring 2025 are expected to significantly affect the chemicals sector, which is facing a disproportionate impact-particularly from tariffs on petrochemicals and intermediates, where affordable domestic alternatives are limited. Specialty chemical producers, who rely heavily on Chinese raw materials, are encountering production disruptions. Meanwhile, fertilizer manufacturers are seeing their profit margins squeezed due to tariffs on phosphate imports. In response, companies are increasing investments in R&D for bio-based alternatives, forming procurement alliances to strengthen purchasing power, and relocating production to tariff-neutral countries like Saudi Arabia.

The industrial foam market research report is one of a series of new reports from The Business Research Company that provides Industrial foam market statistics, including Industrial foam industry global market size, regional shares, competitors with an Industrial foam market share, detailed Industrial foam market segments, market trends and opportunities, and any further data you may need to thrive in the Industrial foam industry. This Industrial foam market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

The industrial foam market size has grown strongly in recent years. It will grow from $67.61 billion in 2024 to $71.68 billion in 2025 at a compound annual growth rate (CAGR) of 6.0%. The growth in the historic period can be attributed to research and development, cost-effective material solutions, globalization and market expansion, transportation and aerospace, environmental concerns and sustainability.

The industrial foam market size is expected to see strong growth in the next few years. It will grow to $97.3 billion in 2029 at a compound annual growth rate (CAGR) of 7.9%. The growth in the forecast period can be attributed to construction industry growth, sustainable materials and eco-friendly solutions, rising automotive sector, packaging innovations, energy efficiency in buildings. Major trends in the forecast period include circular economy initiatives, furniture and bedding preferences, electronics and electrical applications, healthcare and medical innovations, stringent regulatory compliance.

The forecast of 7.9% growth over the next five years reflects a modest reduction of 0.4% from the previous estimate for this market.This reduction is primarily due to the impact of tariffs between the US and other countries. This is likely to directly affect the US by raising costs for insulation and cushioning applications, as polyurethane and polyethylene foams from China and Germany face tariff hikes.The effect will also be felt more widely due to reciprocal tariffs and the negative effect on the global economy and trade due to increased trade tensions and restrictions.

The industrial foam market is expected to see significant growth due to rapid urbanization. Urbanization refers to the movement of people from rural areas to cities, resulting in the expansion and development of urban spaces. Industrial foam plays a crucial role in this process, being utilized for various construction applications such as insulation, soundproofing, sealing, and cushioning. It improves energy efficiency in buildings, reduces noise in urban settings, and is essential in infrastructure projects like roads and bridges for void filling and structural support. For instance, an article published by the World Bank in October 2022 highlighted that over 50% of the global population resided in urban areas in 2022, with projections indicating that by 2045, the urban population is expected to increase by 1.5 times, reaching 6 billion. Thus, rapid urbanization is driving the growth of the industrial foam market.

The growth of the industrial foam market is expected to be driven by the increasing demand within the construction industry. This sector includes a broad range of activities related to the planning, design, development, and construction of structures, infrastructure, and buildings. Industrial foam serves as a valuable and versatile material in construction, enhancing energy efficiency, water resistance, sound dampening, durability, structural integrity, and occupant comfort. For example, the Australian Bureau of Statistics reported in May 2024 that the construction industry's EBITDA rose by 11.6% to $6.1 billion in 2022, recovering from an 8.4% decline to $4.8 billion in 2021. Furthermore, the industry's IVA increased by 14.8%, or $21.0 billion, building on a previous year's growth of 9.6%, which amounted to $12.4 billion. Consequently, the growing demand in the construction industry is fueling the expansion of the industrial foam market.

Technological advancements represent a key trend steering the industrial foam market. Leading companies in this sector concentrate on pioneering technological solutions to maintain their market dominance. For instance, in May 2022, BASF SE, a German chemical company, unveiled Elastoflex CE 3651/108, a 100% water-blown, highly flame-retardant polyurethane insulation spray foam. This innovation incorporates flame retardant technology, enhancing interior air quality in public transportation by delivering a low-odor spray foam system that optimizes final product performance and cost.

Major industry players in the industrial foam market are channeling efforts towards innovative product lines, such as the ecoSphere family, to drive market revenues. The ecoSphere product line features mono-material polyethylene terephthalate (PET) aimed at reducing landfill disposal of seating foam pads and trim covers. For instance, in October 2023, Magna International Inc., a Canadian automotive supplier with diverse capabilities in automotive system design, development, and manufacturing, introduced the ecosphere product family. Leveraging expertise in foam chemistry fusion, trim manufacturing, artistry, and tooling, this seamless, cost-effective solution meets industry standards for seating materials' appearance and texture. The utilization of 100% melt recyclable foam and trim technology substantially minimizes environmental impact while adhering to industry requirements.

In June 2023, Carpenter Technology Corporation, a US-based company specializing in the development, manufacturing, and distribution of specialty metals and alloys, acquired Recticel NV's Engineered Foams Division for an undisclosed amount. This acquisition is part of Carpenter Technology's strategy to enhance its global presence, diversify its product range, foster innovation in polyurethane foam solutions, strengthen its sustainability initiatives, and accelerate growth across various markets. Recticel NV's Engineered Foams Division, based in Belgium, is known for developing and manufacturing polyurethane foam products.

Major companies operating in the industrial foam market are Covestro AG, BASF SE, Dow Inc., Huntsman Corporation, Sekisui Chemical Co. Ltd., Saint-Gobain S.A., Recticel N.V, Rogers Corporation, Trelleborg AB, FoamPartner Group, Eurofoam Group, Woodbridge Foam Corporation, Tosoh Corporation, Hanwha Chemical Corporation, ACH Foam Technologies LLC, Arkema, Mitsui Chemicals Inc., Toray Industries, Sealed Air Corporationfv, Zotefoams PLC, Armacell International S.A., Future Foam Inc., FXI Inc., General Plastics Manufacturing Company, Greiner Holding AG, INOAC Corporation, JSP Corporation, Kaneka Corporation

Asia-Pacific was the largest region in the industrial foam market in 2024. Asia-Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in the industrial foam market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.

The countries covered in the industrial foam market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

The industrial foam market consists of sales of ethafoam, volara, closed-cell sponge rubber, open-cell sponge rubber and cellulose. Values in this market are 'factory gate' values, that is the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including downstream manufacturers, wholesalers, distributors and retailers) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD, unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

Industrial Foam Global Market Report 2025 from The Business Research Company provides strategists, marketers and senior management with the critical information they need to assess the market.

This report focuses on industrial foam market which is experiencing strong growth. The report gives a guide to the trends which will be shaping the market over the next ten years and beyond.

Reasons to Purchase

Where is the largest and fastest growing market for industrial foam ? How does the market relate to the overall economy, demography and other similar markets? What forces will shape the market going forward, including technological disruption, regulatory shifts, and changing consumer preferences? The industrial foam market global report from the Business Research Company answers all these questions and many more.

The report covers market characteristics, size and growth, segmentation, regional and country breakdowns, competitive landscape, market shares, trends and strategies for this market. It traces the market's historic and forecast market growth by geography.

The forecasts are made after considering the major factors currently impacting the market. These include the technological advancements such as AI and automation, Russia-Ukraine war, trade tariffs (government-imposed import/export duties), elevated inflation and interest rates.

Scope

Table of Contents

1. Executive Summary

2. Industrial Foam Market Characteristics

3. Industrial Foam Market Trends And Strategies

4. Industrial Foam Market - Macro Economic Scenario Including The Impact Of Interest Rates, Inflation, Geopolitics, Trade Wars and Tariffs, And Covid And Recovery On The Market

5. Global Industrial Foam Growth Analysis And Strategic Analysis Framework

6. Industrial Foam Market Segmentation

7. Industrial Foam Market Regional And Country Analysis

8. Asia-Pacific Industrial Foam Market

9. China Industrial Foam Market

10. India Industrial Foam Market

11. Japan Industrial Foam Market

12. Australia Industrial Foam Market

13. Indonesia Industrial Foam Market

14. South Korea Industrial Foam Market

15. Western Europe Industrial Foam Market

16. UK Industrial Foam Market

17. Germany Industrial Foam Market

18. France Industrial Foam Market

19. Italy Industrial Foam Market

20. Spain Industrial Foam Market

21. Eastern Europe Industrial Foam Market

22. Russia Industrial Foam Market

23. North America Industrial Foam Market

24. USA Industrial Foam Market

25. Canada Industrial Foam Market

26. South America Industrial Foam Market

27. Brazil Industrial Foam Market

28. Middle East Industrial Foam Market

29. Africa Industrial Foam Market

30. Industrial Foam Market Competitive Landscape And Company Profiles

31. Industrial Foam Market Other Major And Innovative Companies

32. Global Industrial Foam Market Competitive Benchmarking And Dashboard

33. Key Mergers And Acquisitions In The Industrial Foam Market

34. Recent Developments In The Industrial Foam Market

35. Industrial Foam Market High Potential Countries, Segments and Strategies

36. Appendix

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