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Safety Instrumented Systems Global Market Report 2025
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Safety Instrumented Systems (SIS) are specialized control systems crafted to automatically react to potentially hazardous or perilous situations within industrial processes. These systems are deployed to mitigate the risk of accidents, safeguard personnel, assets, and the environment, and ensure the secure operation of industrial facilities, particularly those engaged in high-risk processes such as oil refining, chemical manufacturing, and power generation.

The primary types of safety-instrumented systems include safety switches, safety sensors, emergency stop devices, and programmable safety devices. Safety switches, also referred to as circuit breakers or residual-current devices (RCDs), are electrical mechanisms engineered to safeguard against electric shock and avert electrical fires. They find application across various scenarios such as emergency shutdown systems (ESS), fire and gas monitoring and control (F&GC), high integrity pressure protection systems (HIPPS), burner management systems (BMS), turbo machinery control, among others. These systems cater to a broad spectrum of end-users spanning industries such as energy and power, pharmaceuticals, mining, food and beverage, oil and gas, chemical and petroleum refineries, among others.

The safety instrumented systems market research report is one of a series of new reports from The Business Research Company that provides safety instrumented systems market statistics, including safety instrumented systems industry global market size, regional shares, competitors with a safety instrumented systems market share, detailed safety instrumented systems market segments, market trends and opportunities, and any further data you may need to thrive in the safety instrumented systems industry. This safety instrumented systems market research report delivers a complete perspective of everything you need, with an in-depth analysis of the current and future scenario of the industry.

The safety instrumented systems market size has grown strongly in recent years. It will grow from $4.21 billion in 2024 to $4.53 billion in 2025 at a compound annual growth rate (CAGR) of 7.8%. The growth in the historic period can be attributed to Industrial accidents and disasters, focus on asset protection and loss prevention, increasing complexity of industrial processes, rising demand for operational efficiency and increasing awareness of human factors in safety.

The safety instrumented systems market size is expected to see strong growth in the next few years. It will grow to $6.07 billion in 2029 at a compound annual growth rate (CAGR) of 7.6%. The growth in the forecast period can be attributed to Increasing focus on cybersecurity, expansion of process industries, rapid urbanization and infrastructure development, demand for modular and scalable solutions and growing emphasis on remote monitoring and maintenance. Major trends in the forecast period include Increasing adoption of iiot and industry 4.0 technologies, rise in demand for functional safety solutions, adoption of wireless technologies, demand for remote monitoring and management.

The safety instrumented systems market is poised for growth due to the escalating frequency of industrial accidents. These incidents, occurring in diverse industrial settings, result from factors such as rapid industrialization, workforce expansion, and technological intricacies, exacerbated by a deficiency in safety protocols. Safety instrumented systems (SIS) play a pivotal role in averting or mitigating such accidents by furnishing multiple layers of protection against hazardous occurrences. They safeguard personnel and assets while ensuring adherence to regulatory standards. For example, in December 2023, the Bureau of Labor Statistics reported a 5.7% increase in fatal work injuries in the US from 2021 to 2022, underscoring the imperative for heightened safety measures and driving demand for SIS.

Major players in the safety instrumented systems market are intensifying their efforts to develop advanced and integrated safety applications, such as hybrid safety, to gain a competitive edge. Hybrid safety refers to the capability of supporting both process safety (for continuous process industries) and machine safety (for discrete manufacturing), making it adaptable across various industrial applications that require high safety standards. For example, in September 2024, Rockwell Automation, Inc., a US-based industrial automation company, introduced the Logix SIS, a state-of-the-art safety instrumented system (SIS) designed to meet the evolving demands of modern industrial environments. The Logix SIS series offers advanced automation solutions aimed at safeguarding people, assets, and the environment by implementing safety controls, alarms, and interlocks. By integrating safety and standard control systems, Rockwell's Logix SIS helps streamline safety compliance, improves system diagnostics and availability, and enhances the ability to manage and monitor risks in complex processes, positioning it as a crucial innovation for safety in automated and hazardous industrial settings.

In February 2022, HIMA Group, a prominent provider of smart automation solutions for functional safety based in Germany, completed the acquisition of Sella Controls. This strategic move is aimed at broadening HIMA Group's product portfolio and bolstering its market presence in safety and control systems. The acquisition enables HIMA Group to augment its offerings by integrating the expertise and product range of Sella Controls, a UK-based company specializing in the design and manufacture of premium safety and control panels across various industries. This consolidation enhances HIMA Group's capability to deliver comprehensive solutions catering to a diverse clientele, encompassing sectors such as oil and gas, chemical, steel, power, nuclear, and transport.

Major companies operating in the safety instrumented systems market are Siemens AG, General Electric Company, Honeywell International Inc., Schneider Electric SE, Schlumberger Limited, ABB Ltd., Tyco International Plc, Johnson Controls, Inc., Baker Hughes, Emerson Electric Company, Siemens AG, OMRON Corporation, Matrix Technologies Inc., Yokogawa Electric Corporation, Endress+Hauser, SIS-TECH Solutions LP, HIMA Paul Hildebrandt GmbH, Esoteric Automation, SUPCON Group Co. Ltd., Consen Automation Control Ltd., HollySys Automation Technologies, Idec Corporation, General Monitors Ireland Limited, Draegerwerk AG & Co. KGaA, The ESAB Group Inc., Petrotechnics Ltd.

North America was the largest region in the safety instrumented systems market in 2024. Asia-Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in the safety instrumented systems market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.

The countries covered in the safety instrumented systems market report are Australia, Brazil, China, France, Germany, India, Indonesia, Japan, Russia, South Korea, UK, USA, Canada, Italy, Spain.

The safety instrumented systems market consists of sales of emergency shutdown systems (ESD), fire and gas detection systems, high-integrity pressure protection systems, and burner management systems. Values in this market are 'factory gate' values, that is, the value of goods sold by the manufacturers or creators of the goods, whether to other entities (including busbars, enclosures, tap-off units, expansion joints, and accessories) or directly to end customers. The value of goods in this market includes related services sold by the creators of the goods.

The market value is defined as the revenues that enterprises gain from the sale of goods and/or services within the specified market and geography through sales, grants, or donations in terms of the currency (in USD, unless otherwise specified).

The revenues for a specified geography are consumption values that are revenues generated by organizations in the specified geography within the market, irrespective of where they are produced. It does not include revenues from resales along the supply chain, either further along the supply chain or as part of other products.

Safety Instrumented Systems Global Market Report 2025 from The Business Research Company provides strategists, marketers and senior management with the critical information they need to assess the market.

This report focuses on safety instrumented systems market which is experiencing strong growth. The report gives a guide to the trends which will be shaping the market over the next ten years and beyond.

Reasons to Purchase

Where is the largest and fastest growing market for safety instrumented systems ? How does the market relate to the overall economy, demography and other similar markets? What forces will shape the market going forward? The safety instrumented systems market global report from the Business Research Company answers all these questions and many more.

The report covers market characteristics, size and growth, segmentation, regional and country breakdowns, competitive landscape, market shares, trends and strategies for this market. It traces the market's historic and forecast market growth by geography.

The forecasts are made after considering the major factors currently impacting the market. These include the Russia-Ukraine war, rising inflation, higher interest rates, and the legacy of the COVID-19 pandemic.

Scope

Table of Contents

1. Executive Summary

2. Safety Instrumented Systems Market Characteristics

3. Safety Instrumented Systems Market Trends And Strategies

4. Safety Instrumented Systems Market - Macro Economic Scenario Including The Impact Of Interest Rates, Inflation, Geopolitics, Covid And Recovery On The Market

5. Global Safety Instrumented Systems Growth Analysis And Strategic Analysis Framework

6. Safety Instrumented Systems Market Segmentation

7. Safety Instrumented Systems Market Regional And Country Analysis

8. Asia-Pacific Safety Instrumented Systems Market

9. China Safety Instrumented Systems Market

10. India Safety Instrumented Systems Market

11. Japan Safety Instrumented Systems Market

12. Australia Safety Instrumented Systems Market

13. Indonesia Safety Instrumented Systems Market

14. South Korea Safety Instrumented Systems Market

15. Western Europe Safety Instrumented Systems Market

16. UK Safety Instrumented Systems Market

17. Germany Safety Instrumented Systems Market

18. France Safety Instrumented Systems Market

19. Italy Safety Instrumented Systems Market

20. Spain Safety Instrumented Systems Market

21. Eastern Europe Safety Instrumented Systems Market

22. Russia Safety Instrumented Systems Market

23. North America Safety Instrumented Systems Market

24. USA Safety Instrumented Systems Market

25. Canada Safety Instrumented Systems Market

26. South America Safety Instrumented Systems Market

27. Brazil Safety Instrumented Systems Market

28. Middle East Safety Instrumented Systems Market

29. Africa Safety Instrumented Systems Market

30. Safety Instrumented Systems Market Competitive Landscape And Company Profiles

31. Safety Instrumented Systems Market Other Major And Innovative Companies

32. Global Safety Instrumented Systems Market Competitive Benchmarking And Dashboard

33. Key Mergers And Acquisitions In The Safety Instrumented Systems Market

34. Recent Developments In The Safety Instrumented Systems Market

35. Safety Instrumented Systems Market High Potential Countries, Segments and Strategies

36. Appendix

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