세계의 용사 코팅 시장 규모는 2023년 97억 달러에 달했습니다. 앞으로 IMARC Group은 예측 기간 동안 5.8%의 복합 연간 성장률(CAGR)을 보일 전망이며, 2032년에는 164억 달러에 달할 것으로 예측했습니다. 비용 효율적인 수리 및 유지 보수 솔루션에 대한 요구가 증가하고 재료 과학 및 제조 부문에서 지속적인 기술 발전과 새롭게 개선 된 코팅의 출현은 시장을 견인하는 주요 요인 중 일부입니다.
의료기기 제조에 있어서의 용사 코팅의 용도 확대가 시장 성장을 가속
스프레이 코팅 시장은 의료 산업에서 안전하고 효과적이며 수명이 긴 의료기기에 대한 수요가 증가함에 따라 지속적인 성장을 이루고 있습니다. 의료기기는 복잡하고 고급 설계로 구성되어 있기 때문에 성능과 수명을 향상시키는 고급 코팅의 요구가 크게 증가하고 있습니다. 또한, 용사 코팅은 의료기기의 내구성, 내식성, 내마모성, 생체 적합성을 향상시키기 위해 금속, 세라믹, 폴리머 등 폭넓은 재료에 적용할 수 있으며, 이것도 성장을 가속하는 요인으로 되어 있습니다.
이 보고서는 시장 구조, 주요 기업의 시장 점유율, 주요 기업 시장 상황 분석, 주요 성공 전략, 경쟁 대시보드, 기업 평가 사분면 등의 경쟁 분석에 대해 다룹니다. 또한 주요 기업의 상세 프로파일도 제공합니다. 시장 구조는 중간 정도로 세분화되어 있으며, 높은 자본 요건과 시장에서의 치열한 경쟁의 존재로 인해 소수의 세계의적 및 지역적 진출기업들이 이 업계에서 사업을 전개하고 있습니다. 용사 산업에서는 제품 차별화 및 전환 비용이 낮기 때문에 신규 진입의 움직임은 완만합니다.
용사란?
스프레이는 고온 스프레이 건을 사용하여 기판에 코팅제를 도포하는 공정입니다. 코팅재는 용융 상태로 가열된 후, 기재에 분무되고, 거기에서 응고되어 얇고 내구성 있는 층을 형성합니다. 금속, 세라믹, 폴리머 등 다양한 재료에 적용할 수 있습니다. 스프레이는 산업기계, 자동차 부품, 항공우주 부품, 의료기기 등 다양한 제품의 성능과 내구성을 높이는 데 사용됩니다. 일반적인 스프레이 공정에는 플라즈마 스프레이, 프레임 스프레이, 고속 옥시 연료(HVOF) 스프레이, 아크 스프레이 등이 있습니다. 각 프로세스에는 고유한 특성이 있으며 특정 용도에 적합합니다. 용사는 내마모성, 내식성, 단열성을 향상시킬 뿐만 아니라, 밀착성이나 표면 마무리를 개선할 수 있기 때문에 세계에서 널리 주목받고 있습니다. 또한 손상 및 마모된 부품을 수리하는 데에도 사용할 수 있으며 수명을 연장하고 교체 필요성을 줄일 수 있습니다.
COVID-19의 유행은 일시적인 이동 제한으로 인해 분사 산업에 심각한 문제를 일으키고 있습니다. 또한 원재료의 조달과 공급 유지에 큰 과제를 가져와 생산량의 감소로 관련 산업의 조업이 정지되었습니다. 게다가 유통은 직장 안전 요건과 프로토콜 변경으로 이어졌으며, 분사 시설의 운영에 영향을 미쳤습니다. 많은 시설에서는 사회적 거리의 취급, 청소 절차의 강화, 원격 근무 방침 등 새로운 안전 대책을 실시해야 하고, 그 결과 생산이 일부 중단되었습니다. 이로 인해 물류 서비스 제공 업체는 특히 국경을 넘어 물품을 이동할 수 없기 때문에이 유행은 물류에도 악영향을 미쳤습니다. 그러나 의료기기, 에너지, 방어 등 다른 부문에서는 계속해서 용사 피막이 필요하며, 이러한 부문 수요는 비교적 안정적입니다.
시장의 주요 원동력은 산업 부문 전반에 걸친 고성능 코팅 수요 증가입니다. 비용 효율적인 수리 및 유지 보수 솔루션에 대한 요구가 증가함에 따라, 용사 코팅은 손상 및 마모 된 부품을 수리하는 데 자주 사용되며 교체를위한 비용 효율적인 대안을 제공하기 위해 용사 코팅 수요를 뒷받침하고 있습니다. 이와는 별도로, 재료 과학 및 제조 부문에서의 지속적인 기술 발전은 용사 코팅 공정의 지속적인 혁신과 새롭게 개선된 코팅의 출현과 함께 세계의 수준 시장을 크게 지원하고 있습니다. 급속한 도시화와 산업화, 주요 기업의 광범위한 R&D 활동 등 다른 요인들도 시장에 긍정적인 영향을 미치고 있습니다.
The global thermal spray coating market size reached US$ 9.7 Billion in 2023. Looking forward, IMARC Group expects the market to reach US$ 16.4 Billion by 2032, exhibiting a growth rate (CAGR) of 5.8% during 2024-2032. The growing need for cost-effective repair and maintenance solutions, continual technological advancements in the materials science and manufacturing sector and the emergence of new and improved coatings represent some of the key factors driving the market.
The Increasing Usage of Thermal Spray Coating in the Manufacturing of Medical Devices Augmenting the Market Growth
The thermal spray coating market has been experiencing continuous growth due to the rising demand for safe, effective, and long-lasting medical devices across the healthcare industry. Since medical devices are comprised of complex and sophisticated designs, there has been a significant increase in the need for advanced coatings that can enhance their performance and longevity. In addition, thermal spray coatings can be applied to a wide range of materials, including metals, ceramics, and polymers in order to improve the durability, corrosion resistance, wear resistance, and biocompatibility of medical devices, which is acting as another growth-inducing factor.
Competitive analysis such as market structure, market share by key players, player positioning, top winning strategies, competitive dashboard, and company evaluation quadrant has been covered in the report. Also, detailed profiles of all major companies have been provided. The market structure is moderately fragmented with a few numbers of global and regional players operating in the industry due to high capital requirements and the presence of intensive competition in the market. The volume of new entrants is moderate in the thermal spray coating industry due to the low product differentiation and low switching costs.
What is Thermal Spray Coating?
Thermal spray coating is a process that involves applying a coating material to a substrate using a high-temperature spray gun. The coating material is heated to a molten state and then sprayed onto the substrate, where it solidifies and forms a thin, durable layer. It can be applied to a variety of materials, including metals, ceramics, and polymers. It is used to enhance the performance and durability of a wide range of products, including industrial machinery, automotive parts, aerospace components, and medical devices. Some of the common types of thermal spray coating processes are plasma spray, flame spray, high-velocity oxy-fuel (HVOF) spray, and arc spray. Each process has its own unique characteristics and is suited to specific applications. It is gaining widespread prominence across the globe due to its ability to improve wear and corrosion resistance, and thermal insulation, as well as improved adhesion and surface finish. It can also be used to repair damaged or worn components, extending their useful life and reducing the need for replacement.
The COVID-19 pandemic outbreak has caused a severe problem for the thermal spray coating industry due to the temporary restrictions on movements. It also causes significant challenges in sourcing raw materials and retaining supply and a decline in production led to a halt in the operation of its associated industries. Additionally, the pandemic has led to changes in workplace safety requirements and protocols, which has impacted the operations of thermal spray coating facilities. Many facilities have had to implement new safety measures, such as social distancing, enhanced cleaning procedures, and remote work policies, which have led to some disruptions in production. Along with this, the outbreak has had a negative effect on logistics since logistics service providers could no longer move items, especially across borders. However, other sectors, such as medical devices, energy, and defense have continued to require thermal spray coatings, and demand in these sectors has remained relatively stable.
The global market is primarily driven by the increasing demand for high-performance coatings across industrial verticals. Coupled with the growing need for cost-effective repair and maintenance solutions, this is providing a boost to the demand for thermal spray coatings as they are often used to repair damaged or worn components, providing a cost-effective alternative to replacement. Apart from this, continual technological advancements in the materials science and manufacturing sector, along with the continuous innovation in the thermal spray coating processes and the emergence of new and improved coatings, are significantly supporting the market on the global level. Other factors, including rapid urbanization and industrialization and extensive research and development (R&D) activities conducted by key players, are also positively influencing the market.
IMARC Group provides an analysis of the key trends in each sub-segment of the global thermal spray coating market report, along with forecasts at the global, regional and country level from 2024-2032. Our report has categorized the market based on product, technology and application.
Metals
Ceramics
Intermetallics
Polymers
Carbides
Abradables
Others
The report has provided a detailed breakup and analysis of the thermal spray coating market based on the product. This includes metals, ceramics, intermetallics, polymers, carbides, abradables and others. According to the report, ceramics represented the largest segment as it offers various advantages over other types of coatings, including high wear resistance, high hardness, and excellent thermal insulation properties making it an ideal choice for applications in industries such as aerospace, energy, and medical devices. Additionally, ceramic coatings exhibit an ability to withstand high temperatures and harsh environments, which makes them a preferred option for applications, such as gas turbines, where components must be able to operate in extremely hot and corrosive environments.
Cold
Flame
Plasma
High-Velocity Oxy-Fuel (HVOF)
Electric Arc
Others
A detailed breakup and analysis of the thermal spray coating market based on the technology has also been provided in the report. This includes cold, flame, plasma, high-velocity oxy-fuel (HVOF), electric arc and others. According to the report, plasma technology accounted for the largest market share since it offers numerous advantages over other types of thermal spray coating processes, including the ability to produce coatings with very high quality and uniformity, as well as the ability to spray a wide range of materials. Moreover, it is a relatively environmentally friendly and efficient process that can be used with a variety of feedstock materials, including recycled materials, and it produces very little waste.
Aerospace
Industrial Gas Turbine
Automotive
Medical
Printing
Oil and Gas
Steel
Pulp and Paper
Others
A detailed breakup and analysis of the thermal spray coating market based on the application has also been provided in the report. This includes aerospace, industrial gas turbine, automotive, medical, printing, oil and gas, steel, pulp and paper and others. According to the report, aerospace application accounted for the largest market share as thermal spray coatings are widely used to protect airframe components from corrosion and wear. Since coatings are produced from materials, such as aluminum, titanium, and stainless steel, which help to improve the durability and lifespan of airframe components, reducing the need for repairs and replacements. Furthermore, ceramic coatings are used to protect engine components from high temperatures, wear, and corrosion. These coatings can extend the life of engine components and reduce maintenance costs, further impacting the demand across the aerospace industry.
North America
United States
Canada
Asia-Pacific
China
Japan
India
South Korea
Australia
Indonesia
Others
Europe
Germany
France
United Kingdom
Italy
Spain
Russia
Others
Latin America
Brazil
Mexico
Others
Middle East and Africa
The report has also provided a comprehensive analysis of all the major regional markets, which include North America (the United States and Canada); Asia Pacific (China, Japan, India, South Korea, Australia, Indonesia and others); Europe (Germany, France, the United Kingdom, Italy, Spain, Russia and others); Latin America (Brazil, Mexico and others) and the Middle East and Africa. According to the report, North America was the largest market for thermal spray coating. Some of the factors driving the North America thermal spray coating market included significant growth in the aerospace and energy industries in North America which are considered to be the largest users of thermal spray coatings. Additionally, the strong presence of companies in the region is driving innovation and growth in the thermal spray coating market. Moreover, North America has a strong research and development infrastructure, with many universities and research institutions conducting cutting-edge research in materials science and engineering, thereby further driving the thermal spray coating market.
The report has also provided a comprehensive analysis of the competitive landscape in the global thermal spray coating market. Some of the companies covered in the report include Air Products and Chemicals Inc., American Roller Company LLC, Durum VerschleiBschutz GmbH, Lincotek Rubbiano S.p.A, Metallizing Equipment Co. Pvt. Ltd., Montreal Carbide Co. Ltd., Powder Alloy Corporation, Praxair Surface Technologies Inc. (Linde plc), Progressive Surface Inc., Wall Colmonoy Corporation, etc. Please note that this only represents a partial list of companies, and the complete list has been provided in the report.