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U.S. Extruded Polystyrene Market Size, Share & Trends Analysis Report By Application (Foundation, Roof, Wall, Floor & Ceiling), By End Use (Residential Construction, Commercial Construction), And Segment Forecasts, 2025 - 2033
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U.S. Extruded Polystyrene Market Summary
The U.S. extruded polystyrene market size was estimated at USD 1.47 billion in 2024 and is projected to reach USD 2.41 billion by 2033, growing at a CAGR of 5.7% from 2025 to 2033. Expanding cold-chain and refrigerated warehouse investments boost demand for extruded polystyrene (XPS) insulation in temperature-sensitive supply chains.
Companies in food storage and pharmaceuticals rely on XPS for reliable thermal stability and moisture resistance under extreme conditions. In recent years, the market has witnessed a steady shift toward high-performance building envelopes. Specifiers increasingly favor XPS's consistent thermal resistance and moisture management in residential and commercial projects. Manufacturers are optimizing board densities and edge profiles to meet evolving energy codes. At the same time, logistics and supply chain improvements are enabling faster delivery to regional distribution centers. This focus on specification accuracy and supply reliability shapes the market's trajectory.
U.S. Extruded Polystyrene Market Report Segmentation
This report forecasts volume & revenue growth at the country level and provides an analysis of the latest industry trends in each of the sub-segments from 2021 to 2033. For this study, Grand View Research has segmented the U.S. extruded polystyrene market report based on applications and end use:
Application Outlook (Volume, Kilotons; Revenue, USD Million, 2021 - 2033)
Foundation
Roof
Wall
Floor & Ceiling
Other Applications
End Use Outlook (Volume, Kilotons; Revenue, USD Million, 2021 - 2033)
Residential Construction
Commercial Construction
Infrastructural Construction
Industrial Construction
Table of Contents
Chapter 1. Methodology and Scope
1.1. Market Segmentation & Scope
1.2. Market Definition
1.3. Information Procurement
1.3.1. Purchased Database
1.3.2. GVR's Internal Database
1.3.3. Secondary Types & Third-Party Perspectives
1.3.4. Primary Research
1.4. Information Analysis
1.4.1. Data Analysis Models
1.5. Market Formulation & Data Visualization
1.6. Data Validation & Publishing
Chapter 2. Executive Summary
2.1. Market Insights
2.2. Segmental Outlook
2.3. Competitive Outlook
Chapter 3. U.S. Extruded Polystyrene (XPS) Market Variables, Trends & Scope
3.1. Market Lineage Outlook
3.1.1. Parent Market Outlook
3.2. Penetration & Growth Prospect Mapping
3.3. Industry Value Chain Analysis
3.3.1. Profit Margin Analysis of Key Value Chain Participants
3.3.2. Raw Type Trends
3.3.3. Raw Type Price Analysis
3.4. Technology Overview
3.4.1. Commercial Production Technology
3.4.2. Roadmap of Technology Advancement, 2021 to 2030
3.5. Sustainability Trends
3.5.1. Recycling and Circular Economy
3.6. Average Price Trend Analysis, 2021 to 2030 (USD/kg)
3.6.1. Key Factors Influencing Pricing
3.6.2. Supply Demand Gap Analysis
3.7. Regulatory Framework
3.7.1. Policies and Incentive Plans
3.7.2. Standards and Compliances
3.7.3. Regulatory Impact Analysis
3.8. Market Dynamics
3.8.1. Market Driver Analysis
3.8.2. Market Restraint Analysis
3.8.3. Industry Challenges
3.9. Porter's Five Forces Analysis
3.9.1. Supplier Power
3.9.2. Buyer Power
3.9.3. Substitution Threat
3.9.4. Threat from New Entrants
3.9.5. Competitive Rivalry
3.10. PESTEL Analysis
3.10.1. Political Landscape
3.10.2. Economic Landscape
3.10.3. Social Landscape
3.10.4. Technological Landscape
3.10.5. Environmental Landscape
3.10.6. Legal Landscape
Chapter 4. U.S. Extruded Polystyrene (XPS) Market: Application Outlook Estimates & Forecasts
4.1. U.S. Extruded Polystyrene (XPS) Market: Application Movement Analysis, 2024 & 2033
4.1.1. Foundation
4.1.1.1. Market estimates and forecast, 2021 - 2033 (USD Million) (Kilotons)
4.1.2. Roof
4.1.2.1. Market estimates and forecast, 2021 - 2033 (USD Million) (Kilotons)
4.1.3. Wall
4.1.3.1. Market estimates and forecast, 2021 - 2033 (USD Million) (Kilotons)
4.1.4. Floor & Ceiling
4.1.4.1. Market estimates and forecast, 2021 - 2033 (USD Million) (Kilotons)
4.1.5. Other Applications
4.1.5.1. Market estimates and forecast, 2021 - 2033 (USD Million) (Kilotons)
Chapter 5. U.S. Extruded Polystyrene (XPS) Market: End Use Outlook Estimates & Forecasts
5.1. U.S. Extruded Polystyrene (XPS) Market: Application Movement Analysis, 2024 & 2033
5.1.1. Residential Construction
5.1.1.1. Market estimates and forecast, 2021 - 2033 (USD Million) (Kilotons)
5.1.2. Commercial Construction
5.1.2.1. Market estimates and forecast, 2021 - 2033 (USD Million) (Kilotons)
5.1.3. Infrastructural Construction
5.1.3.1. Market estimates and forecast, 2021 - 2033 (USD Million) (Kilotons)
5.1.4. Industrial Construction
Chapter 6. Competitive Landscape
6.1. Recent Developments & Impact Analysis, By Key Market Participants
6.2. Vendor Landscape
6.2.1. Company categorization
6.2.2. List of Key Distributors and Channel Partners
6.2.3. List of Potential Customers/End-users
6.3. Competitive Dynamics
6.3.1. Company Market Share Analysis & Market Positioning
6.3.2. Competitive Benchmarking
6.3.3. Strategy Mapping
6.3.4. Heat Map Analysis
6.4. Company Profiles/Listing
6.4.1. Participant's overview
6.4.2. Financial performances
6.4.3. Product benchmarking
6.4.3.1. Owens Corning
6.4.3.2. DuPont de Nemours, Inc.
6.4.3.3. Johns Manville
6.4.3.4. Atlas Roofing Corporation
6.4.3.5. Carlisle Construction Materials (CCM)
6.4.3.6. BASF SE
6.4.3.7. Kingspan Group
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