North America Foam Market Size, Share & Trends Analysis Report By Type (PU Foam, PS Foam, PVC Foam, Phenolic Foam, Polyolefin Foam), By Application (Packaging, Building & Construction), By Country, And Segment Forecasts, 2025 - 2033
The North America foam market size was estimated at USD 21.85 billion in 2024 and is projected to reach USD 35.04 billion by 2033, growing at a CAGR of 5.1% from 2025 to 2033. The market is projected to grow steadily, fueled by increasing demand from important industries like packaging, construction, automotive, and furniture.
The growth of e-commerce is greatly enhancing the need for protective and cushioning foams, while tougher insulation regulations and the transition toward lighter automotive materials are also promoting foam usage throughout the region.
The North America foam industry is projected to experience consistent growth, fueled by robust demand in the packaging, automotive, construction, and healthcare industries. Foam materials are essential for improving thermal insulation in buildings, lowering vehicle weight for enhanced fuel efficiency, and providing protective cushioning for packaging and medical uses. The increasing focus on energy-efficient infrastructure, the rise of electric vehicles, and the growth of e-commerce are major factors driving demand in the region. Furthermore, the transition towards recyclable, low-VOC, and bio-based foam products is accelerating, driven by regulatory requirements and corporate sustainability objectives in both the U.S. and Canada.
In North America, increasing urbanization, continuous improvements in infrastructure, and the swift growth of cold chain logistics are leading to a higher demand for foam across various sectors. As producers focus on performance, longevity, and compliance with environmental regulations, the need for advanced foam materials in insulation, protective packaging, and temperature-sensitive transportation is projected to rise consistently in the future.
North America Foam Market Report Segmentation
This report forecasts revenue growth at the regional and country levels and provides an analysis of the latest industry trends in each of the sub-segments from 2021 to 2033. For this study, Grand View Research has segmented the North America foam market report based on type, application, and country:
Type Outlook (Volume, Kilotons; Revenue, USD Million, 2021 - 2033)
Polyurethane Foam
Polystyrene Foam
PVC Foam
Phenolic Foam
Polyolefin Foam
Polyethylene Foam
Polypropylene Foam
Melamine Foam
Other Foam Types
Application Outlook (Volume, Kilotons; Revenue, USD Million, 2021 - 2033)
Packaging
Food & Beverage packaging
Industrial protective packaging
Consumer Electronics Packaging
E-Commerce Mailers & Shipping
Pharmaceuticals & healthcare packaging
Building & Construction
Insulation boards (walls, roofs, floors)
Soundproofing/acoustic panels
HVAC duct insulation
Sealants & gap fillers
Waterproofing membranes
Furniture & Bedding
Mattresses
Upholstered furniture cushions
Office chairs
Foam toppers & pads
Automotive
Seating foam
Interior trim & headliners
Acoustic insulation
Bumper & crash pads
Air filters & HVAC foams
Other Applications
Country Outlook (Volume, Kilotons; Revenue, USD Million, 2021 - 2033)
North America
U.S.
Canada
Mexico
Table of Contents
Chapter 1 Methodology and Scope
1.1 Market Segmentation & Scope
1.2 Market Definitions
1.3 Information procurement
1.3.1 Information analysis
1.3.2 Market formulation & data visualization
1.3.3 Data validation & publishing
1.4 Research Scope and Assumptions
1.4.1 List of Data Sources
Chapter 2 Executive Summary
2.1 Market Snapshot 2024
2.2 Segment Snapshot (1/2)
2.3 Segment Snapshot (2/2)
2.4 Competitive Landscape Snapshot
Chapter 3 North America Foam Market: Variables and Trends
3.1 Market Lineage Outlook
3.1.1 North America Plastic Market Outlook
3.2 Industry Value Chain Analysis
3.2.1 Raw Material Trends
3.2.1 Technology Trends
3.2.1 Sales Channel Analysis
3.3 Supply Chain Integration
3.3.1 Raw Material Supply Chains for Polymer Foam
3.4 Regulatory Framework
3.4.1 Policies and Incentive Plans
3.4.2 Standards & Compliances
3.5 Market Dynamics
3.5.1 Market Driver Analysis
3.5.1.1 Expansion in Automotive Manufacturing & Adoption of EV
3.5.1.2 Robust Growth of E-commerce Sector
3.5.2 Market Restraint Analysis
3.5.2.1 Environmental Concerns and Plastic Waste Regulations
3.5.3 Industry Challenges
3.5.4 Industry Opportunities
3.6 Market Business Environment Analysis
3.6.1 Industry Analysis: Porter's Five Forces Model
3.6.2 Macroeconomic Environment Analysis
Chapter 4 North America Foam Market: Type Estimates & Trend Analysis
4.1 Type Movement Analysis & Market Share Volume, 2024 & 2033
4.2 Type Movement Analysis & Market Share Revenue, 2024 & 2033
4.3 North America Foam Market Estimates & Forecasts, by Type (Kilotons) (USD Million)
4.3.1 Polyurethane Foam
4.3.1.1 Polyurethane North America Foam Market Estimates & Forecasts, 2021 - 2033 (Kilotons) (USD Million)
4.3.2 Polystyrene Foam
4.3.2.1 Polystyrene North America Foam Market Estimates & Forecasts, 2021 - 2033 (Kilotons) (USD Million)
4.3.3 PVC Foam
4.3.3.1 PVC North America Foam Market Estimates & Forecasts, 2021 - 2033 (Kilotons) (USD Million)
4.3.4 Phenolic Foam
4.3.4.1 Phenolic North America Foam Market Estimates & Forecasts, 2021 - 2033 (Kilotons) (USD Million)
4.3.5 Polyolefin Foam
4.3.5.1 Polyolefin North America Foam Market Estimates & Forecasts, 2021 - 2033 (Kilotons) (USD Million)
4.3.5.2 Polyethylene (PE) Foam
4.3.5.2.1 Polyethylene (PE) North America Foam Market Estimates & Forecasts, 2021 - 2033 (Kilotons) (USD Million)
4.3.5.3 Polypropylene (PP) Foam
4.3.5.3.1 Polypropylene (PP) North America Foam Market Estimates & Forecasts, 2021 - 2033 (Kilotons) (USD Million)
4.3.6 Melamine Foam
4.3.6.1 Melamine North America Foam Market Estimates & Forecasts, 2021 - 2033 (Kilotons) (USD Million)